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Genie GS-4390
Terex Genie GS-4390 Maintenance Manual
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Maintenan
ce M
anu
al
-
Sciss
or Lifts
Slab S
cissor
Lifts
This m
anua
l includes d
etailed
procedur
es f
or each
maintenance inspection.
Rough Terrain
Scis
sor Lif
ts
For Re
pair procedures, Faul
t
Codes,
Electr
ical and Hyd
rau
lic
Schematics, r
efer to the
appr
opriate S
ervice and
Repair
Manual for your machine.
Refer to the inside cover for a list of models
included i
n
t
hi
s m
an
ua
l
.
Orig
inal Instr
uctions
Par
t No.
1305686GT
Rev
A
Novem
ber
2021
2
Table of Contents
Default Chapter
8
Table of Contents
8
Performance Specifications
11
Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55
11
Function Speeds GS-69, GS-84, GS-90
12
Drive Speeds
13
Torque Specifications
14
Tires and Wheels
14
Battery Specifications
15
Battery Specifications - DC and be Models
15
Engine Specifications
17
Engine Operator and Maintenance Manuals
17
Deutz Engine Models
17
Perkins Engine Models
18
Ford Engine Models
18
Kubota Engine Models
19
Kohler Engine Models
19
GM Engine Models
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic and Drive Hub Fluid Capacities
23
Hydraulic Oil Specifications
24
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Maintenance Procedures
30
Introduction
30
Maintenance Schedule
32
Pre-Delivery Preparation Report
33
Scheduled Maintenance Inspection Report - Scissor Lifts
34
Programmed Maintenance Inspection Report - Scissor Lifts
35
Commissioning Procedures
36
Perform 50 Hour Service
36
Perform Engine Maintenance - 50 Hours
36
Perform 150 Hour Service
37
Quarterly Maintenance Procedures
38
Check for Open Bulletins and Owner Registration
38
Battery Inspection
39
Check the Module Tray Latch Components
41
Inspect the Battery Balancer - GS-69 DC
42
Inspect the Electrical Wiring
43
Inspect the Electrical Contactor - GS-30M, GS-30, GS-32M
44
DC, Gs-69 be
44
Inspect the Voltage Inverter (if Equipped)
44
Test the Flashing Beacons (if Equipped)
46
Visual Inspection of the Hydraulic Oil
46
Inspect the Hydraulic Filters
47
Check the Exhaust System - Engine Models
48
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
49
Test the Fuel Select Operation - Gasoline/Lpg Models
49
Check and Adjust the Engine RPM
50
Inspect the Tires, Wheels and Lug Nut Torque
53
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
53
Test the Drive Brakes
54
Test the Drive Speed - Stowed Position
54
Test the Drive Speed - Raised Position
55
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
55
Annual Maintenance Procedures
61
Check the Drive Hub Oil Level and Fastener Torque
61
Test the Function Pump - GS-69 be and GS-69 DC
62
Test the Oscillate Axle - GS-90
63
Test the down Limit Switch Descent Delay - GS-69, GS-84 and GS-90 (if Equipped)
66
Test the Platform Overload Pressure Transducer and Platform Height Sensor
67
Test the Platform Overload System
73
GS-30M, GS-30, GS-32M, GS-32, GS-46, GS-55
73
Test the Platform Overload System - GS-69 (if Equipped)
75
Check the Steer Yoke King Pin Fastener Torque
77
Programmed Maintenance Procedures
78
P0-1 Inspect the Engine Air Filter - GS-69 RT
78
P0-2 Grease the Steer Yokes - GS-30M, GS-30, GS-32, GS-46, GS-55
79
P0-3 Replace the Drive Hub Oil - GS-30, GS-32M, GS-32, GS-46, GS-55
79
P0-4 Deutz Engine Maintenance - under 1000 Hours
80
P0-5 Ford Engine Maintenance - under 1000 Hours
81
P0-6 Kohler Engine Maintenance - under 1000 Hours
82
P0-7 Kubota Engine Maintenance - under 1000 Hours
83
P0-8 Perkins Engine Maintenance - under 1000 Hours
84
P0-9 GM Engine Maintenance - under 1000 Hours
85
P1-1 Perform Engine Maintenance - 1000 Hours
86
P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90
87
P2-1 Perform Engine Maintenance - 2000 Hours
87
P2-2 Replace the Hydraulic Filters
88
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
90
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
91
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
94
P2-6 Test or Replace the Hydraulic Oil
96
P3-1 Perform Engine Maintenance - 3000 Hours
97
P5-1 Perform Engine Maintenance - 5000 Hours
98
P6-1 Perform Engine Maintenance - 6000 Hours
98
Other manuals for Terex Genie GS-4390
Operator's Manual
66 pages
Service And Repair Manual
231 pages
4
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Terex Genie GS-4390 Specifications
General
Brand
Terex
Model
Genie GS-4390
Category
Lifting Systems
Language
English
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