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Terex Genie ZX-135/70 User Manual

Terex Genie ZX-135/70
79 pages
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Operator's Manual
Serial Number Range
ZX
®
-135/70
from ZX135H-4001
CE
with Jib - Extend ®
with
Maintenance
Information
Original Instructions
Third Edition
Third Printing
Part No. 1272823GT
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Terex Genie ZX-135/70 Specifications

General IconGeneral
BrandTerex
ModelGenie ZX-135/70
CategoryBoom Lifts
LanguageEnglish

Summary

Introduction

About This Manual

General information about the manual's purpose and structure.

Intended Use and Familiarization

Machine's purpose and operator qualification requirements.

Product Identification

How to locate and identify the machine's serial number.

Control Symbology

Symbols and diagrams for platform and ground controls.

Operational Guidelines

Details ground control functions, interlocks, limitations, and stability.

Bulletin Distribution and Communication

Information on safety bulletins and contacting Genie.

Safety Sign Maintenance

Instructions for maintaining and cleaning safety decals.

Hazard Classification

Defines signal words and symbols for hazard identification.

Symbol and Hazard Pictorials Definitions

Comprehensive list of safety symbols and their meanings.

General Safety

Personal Safety

Requirements for personal fall protection equipment (PFPE).

Work Area Safety

Electrocution and Tip-over Hazards

Dangers of electrical contact and machine tipping.

Fall and Collision Hazards

Risks associated with platform movement and proximity to objects.

Bodily Injury, Explosion, and Fire Hazards

Hazards from fumes, leaks, fuel, and ignition sources.

Machine, Component, and Battery Safety

Preventing damage from faulty machines, components, and batteries.

Pipe, Panel, and Welder Safety

Specific safety guidelines for using cradles and welders.

Lockout Procedures

Steps for securing the machine after use to prevent unauthorized operation.

Legend

Component Identification

Diagrams and labels for machine parts and controls.

Controls

Ground Control Panel

Description of ground controls for machine operation and functions.

Platform Control Panel

Description of platform controls for machine operation and functions.

Inspections

Pre-Operation Inspection

Procedures for daily visual inspection before use.

Function Testing

Step-by-step tests to ensure all machine functions operate correctly.

Workplace Inspection

Guidelines for assessing the suitability and hazards of the work area.

Operating Instructions

Getting Started and Emergency Procedures

Fundamentals, engine starting, and emergency stop protocols.

Operational Procedures

Extending axles, driving, steering, and platform positioning.

Safety and Environmental Considerations

Driving on slopes, engine idle, indicators, and regeneration.

Specific Systems and Components

Overload, generator, aircraft protection, alarms, and cradles.

Post-Operation Procedures

Steps to take after completing machine use.

Maintenance

Routine Checks and Fluid Levels

Engine oil, fuel, hydraulic oil, coolant, and battery checks.

Scheduled Maintenance

Requirements for periodic maintenance by qualified technicians.

Specifications

Machine Specifications and Compliance

Technical data, dimensions, capacities, and EC compliance.

Range of Motion Chart

Graphical representation of the machine's operating envelope.

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