EasyManua.ls Logo

Terex Genie Z-60/37 FE User Manual

Terex Genie Z-60/37 FE
198 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Maintenance Manual
- Booms
S
®
Booms
Z
®
Booms
Electrical and Hydraulic
Refer to the inside cover for a list of models
included in this manual.
1268489GT
J1

Table of Contents

Other manuals for Terex Genie Z-60/37 FE

Question and Answer IconNeed help?

Do you have a question about the Terex Genie Z-60/37 FE and is the answer not in the manual?

Terex Genie Z-60/37 FE Specifications

General IconGeneral
BrandTerex
ModelGenie Z-60/37 FE
CategoryBoom Lifts
LanguageEnglish

Summary

Introduction

Important Information

Key safety and operational advice before performing maintenance procedures.

Safety Rules

Personal Safety

Awareness of hazards for individuals working on or around the machine.

Workplace Safety

Guidelines for maintaining a safe work environment, including fire prevention and cleanliness.

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Observe and Obey

Critical instructions on safety compliance and personnel qualifications before performing maintenance.

Maintenance Schedule

Outlines maintenance intervals and categories like commissioning, quarterly, and programmed.

Commissioning Procedures

One-time maintenance tasks required at 50 and 150-hour intervals.

Quarterly and Annually Maintenance Procedures

Maintenance tasks to be performed on a quarterly or annual basis.

Programmed Maintenance Procedures

Maintenance tasks based on machine operating hours or pre-delivery preparation.

Commissioning Procedures

Perform 50 Hour Service

Specific procedures for the 50-hour initial maintenance service.

Perform Engine Maintenance - 50 Hours

Engine maintenance steps for the 50-hour service interval, specific to engine models.

Perform 150 Hour Service

Procedures for the one-time 150-hour initial maintenance service.

Quarterly Maintenance Procedures

Check for Open Bulletins and Owner Registration

Procedure for verifying open service bulletins and ensuring correct owner registration.

Battery Inspection

Steps to inspect battery condition, including specific gravity and terminal checks.

Check and Adjust the Engine RPM

Procedure for checking and adjusting engine idle RPM settings.

Test the Engine Idle Select Operation - Engine Models

Testing the engine idle select function for low and high idle settings across various models.

Test the Ground Control Override

Verifying the function of the ground control override for safe machine operation.

Test the Emergency Power System

Verifying the operation of the emergency power system for scenarios where primary power fails.

Test the Recovery System - ALC-1000 Models

Testing the recovery system to ensure platform lowering capability during emergencies.

Confirm the Proper Brake Configuration

Checking the drive hub disconnect cap for correct engagement, ensuring proper brake function.

Test the Drive Brakes

Testing drive brake performance for smooth operation and proper stopping capability.

Test the Turntable Level Sensor - Z-80/60, Z-135/70, SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180

Testing the turntable level sensor for accurate angle readings across multiple boom models.

Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70

Testing the secondary boom angle sensor for proper position and angle monitoring.

Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70

Testing the primary boom angle sensor for accurate angle readings and control.

Test the Primary Boom Angle Sensor - SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180

Testing primary boom angle sensors for specific SX models to ensure accurate readings.

Test the Safety Envelope Limit Switches, Z-135/70, ZX-135/70, SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180 Models

Testing safety limit switches critical for boom operation and machine stability.

Test the Primary Boom Angle Sensor - Z-80/60

Testing the primary boom angle sensor for Z-80/60 models to ensure correct angle monitoring.

Test the Safety Envelope and Circuits - Z-80/60

Testing safety envelope circuits and switches for Z-80/60 models to prevent tip-overs.

Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XCH-45000

Checking safety limit switches and angle sensors for specific S-series models to ensure proper range restriction.

Test the Safety Envelope and Circuits - S-100, S-105, S-120, S-125, S-100HD and S-120HD

Testing safety envelope circuits and switches for larger S-series models to ensure safe operation.

Test the Recovery System - ALC600 Models

Testing the recovery system to ensure platform lowering capability during emergencies.

Test the Turntable Level Sensor - ALC600 Models

Testing the turntable level sensor for ALC600 models to ensure accurate tilt readings.

Test the Primary Boom Angle Sensor - ALC600 Models

Testing the primary boom angle sensor for ALC600 models to ensure correct angle monitoring.

Annual Maintenance Procedures

Programmed Maintenance Procedures

Related product manuals