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Terex Genie Z-33/18 User Manual

Terex Genie Z-33/18
117 pages
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1.
Service and Repair Manual
Z
®
-33/18
DC Power
Part No. 1268514GT
Rev A4
January 2020
From Z331815M-101 to
Z331816M-1299
Serial Number Range
From Z3318M-1300
to Z3318M-2668
From Z3318M-2669
This manual includes:
Repair procedures
Fault Codes
Electrical and Hydraulic
Schematics
For detailed maintenance
procedures, Refer to the
appropriate Maintenance
Manual for your machine.
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Terex Genie Z-33/18 Specifications

General IconGeneral
Horizontal Reach5.57 m
Platform Capacity200 kg
Weight3, 640 kg
Ground Clearance0.15 m
TyresSolid non-marking
Gradeability25%
Platform Rotation180°
Platform Width0.76 m
Working Height12 m
Platform Height10 m
Overall Width1.50 m
Drive Speed6 km/h
Machine Height2.00 m

Summary

Introduction

Compliance

Details machine classification and design life standards.

Serial Number Legend

Explains the components of the Genie machine serial number.

Specifications

Machine Specifications

Lists physical and fluid capacity specifications for the machine.

Performance Specifications

Outlines operational performance metrics like speed and boom function times.

Hydraulic Specifications

Details hydraulic oil type, viscosity, and optional fluid recommendations.

Hydraulic Hose and Fitting Torque Specifications

Provides torque values for various hydraulic fittings and hose ends.

Repair Procedures

Platform Controls

Describes the platform control system, joystick operation, and LCD display functions.

Primary Boom Components

Covers maintenance and removal procedures for primary boom parts.

Secondary Boom Components

Details maintenance and removal procedures for secondary boom parts.

Hydraulic Pumps

Explains the removal and calibration of auxiliary and function pumps.

Manifolds

Details function manifold components, valve adjustments, and coil testing.

Turntable Rotation Components

Covers the removal and maintenance of the turntable rotation assembly.

Steer Axle Components

Covers hub and bearing replacement and steer angle sensor calibration.

Fault Codes

Control System Fault Codes

Lists fault codes for the control system, their conditions, and solutions.

Motor Controller Fault Code Chart

Provides a chart of motor controller error codes and their corresponding solutions.

Drive Motor Thermal Sensor

Details testing procedures and resistance values for the drive motor thermal sensor.

Schematics

Electrical Symbols Legends

Explains the standard electrical symbols used in the schematics.

Hydraulic Symbols Legends

Explains the standard hydraulic symbols used in the schematics.

Electrical Schematic

Provides electrical diagrams for various machine serial number ranges.

Hydraulic Schematic

Presents the hydraulic system schematic for the machine.

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