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General| Brand | Terex |
|---|---|
| Model | Genie Z-62 |
| Category | Boom Lifts |
| Language | English |
Crucial safety and operating instructions for machine maintenance.
Machine classification and design life guidelines according to ISO standards.
Information on manual accuracy and continuous product improvement.
Guidance on accessing various Genie machine manuals online.
Records of updates and changes made to the manual over time.
Explanation of serial number formats for machine identification.
Overarching safety principles to follow during all operations and maintenance.
Guidelines for individual safety awareness and precautions when working with machinery.
Safety measures for the work environment, tools, and equipment.
Technical data for machine components like tires, tracks, and fluid capacities.
Key operational parameters including drive speed, braking, and function speeds.
Requirements and recommendations for hydraulic fluid types and properties.
Detailed specifications for various hydraulic pumps and components.
Torque values and specifications for manifold components.
Technical details for different engine models used in the machine.
Torque values for various fasteners and assemblies, including machine and TRAX components.
Overview of repair procedures and general guidance for service professionals.
Essential safety rules, tool requirements, and machine configuration for repairs.
Information on platform control box components and functions.
Details on the ALC-500 circuit board, including removal procedures.
Information on joystick calibration, threshold, max-out, and ramp rate settings.
Procedures for calibrating and adjusting joystick functions.
Procedures for removing and servicing platform-related components.
Steps for removing and bleeding the platform leveling slave cylinder.
Procedures for removing and bleeding the platform rotator assembly.
Instructions for calibrating the platform overload system for safe operation.
Procedures for removing and servicing jib boom components.
Steps for removing the jib boom assembly and its related parts.
Procedures for removing the jib boom lift cylinder.
Maintenance and removal procedures for primary boom parts.
Instructions for removing and repairing the primary boom cable track.
Procedures for removing and disassembling the primary boom.
Steps for removing the primary boom lift cylinder.
Procedures for removing the primary boom extension cylinder.
Steps for removing the platform leveling master cylinder.
Procedures related to the secondary boom assembly.
Steps for removing the secondary boom lift cylinder.
Information related to engine maintenance, fault codes, and regeneration.
Procedures for adjusting engine RPM for Deutz and Perkins models.
Steps for removing and installing the flex plate.
Steps for removing and installing the flex plate.
Details on engine fault codes for various engine models.
Specific fault codes and retrieval procedures for Ford MSG-425 engines.
Fault codes for Deutz TD 2.2 L3 and Deutz D 2.9 L4 engines.
Fault codes for Perkins 404D-22 and Perkins 404F-22 engines.
Information on diesel particle filter regeneration procedures for Deutz TD 2.2 L3.
Procedures for removing and priming hydraulic pumps.
Steps for removing and installing the function pump.
Procedures for removing and priming the drive pump.
Component details, adjustments, and procedures for various manifolds.
Identification and torque specifications for function manifold components.
Procedures for adjusting system and platform level relief valves.
Details on the jib boom/platform rotate manifold components.
Identification of components in the brake/two speed manifold.
Identification of components in the brake/two speed/steer mode manifold.
Details on the steer select manifold components.
Identification of components in the turntable rotation manifold.
Details on directional valve manifold components.
Procedure for setting up the oscillate directional valve linkage.
Steps for adjusting the oscillate relief valve.
Identification of components for the diverter manifold (welder option).
Details on traction manifold components for 2WD and 4WD models.
Identification of components for the 2WD traction manifold.
Identification of components for the 4WD traction manifold.
Procedure for adjusting the charge pressure relief valve.
Identification of components for the 3kW hydraulic generator manifold.
Specifications and testing procedures for valve coils.
Procedures for removing and adjusting the turntable rotation assembly.
Steps for removing the turntable rotation assembly and adjusting backlash.
Procedures for removing oscillating axle cylinders.
Steps for removing the oscillating axle cylinders.
Procedures for removing and replacing track assemblies.
Steps for removing and replacing the track assembly and adjusting tension.
Information on the hydraulic generator.
Procedure for purging hydraulic lines on the MTE generator.
Procedures for purging hydraulic lines on the MTE generator.
General information on fault codes and troubleshooting principles.
Essential steps and precautions before starting troubleshooting.
Critical safety warnings and procedural requirements for repair.
Information on control system fault codes and how to retrieve them.
Step-by-step guide to accessing fault codes via LEDs on the ALC-500 board.
Table listing control system fault codes, conditions, and solutions.
Information on displaying and interpreting engine fault codes for Deutz and Perkins.
Procedures for retrieving active engine fault codes from the ECM.
Interpretation of flashing and solid LED indicators for fault codes.
Explanation of soft key functions and display icons for fault code navigation.
Graphical representation of menu navigation for fault code access.
Menu navigation flow for Deutz D 2.9 L4 engine fault codes.
Menu navigation flow for Deutz TD 2.2 L3 engine fault codes.
Menu navigation flow for Perkins 404F-22 engine fault codes.
Comprehensive lists of fault codes for various engine models.
Detailed list of DTCs, SPNs, and FMIs for Deutz TD 2.2 L3 engines.
Detailed list of DTCs, SPNs, FMIs, and KWPs for Deutz D 2.9 L4 engines.
Fault codes for Perkins 404F-E22T engines, including SPN and FMI.
Fault codes for Ford MSG-425 EFI engines, including retrieval and clearing procedures.
Overview of schematic diagrams included in the manual.
Visual guide to electrical symbols used in schematics.
Visual guide to hydraulic symbols used in schematics.
Identification of electrical components and wire color coding.
Diagrams showing relay and fuse box configurations for different engine models.
Diagram of the Ford MSG-425 EFI engine relay and fuse box.
Relay and fuse box layouts for Deutz and Perkins engines.
Identification of limit switch locations on the machine.
Wiring diagrams for various optional electrical systems.
Electrical schematic for Ford MSG-425 EFI models (ANSI/CSA).
Electrical schematic for Ford MSG-425 EFI models (AS/CE).
Electrical schematic for Deutz/Perkins models (ANSI/CSA).
Electrical schematic for Deutz/Perkins models (AS/CE).
Electrical schematic for Deutz D 2.9 L4 models (ANSI/CSA).
Electrical schematic for Perkins 404F-E22T models (ANSI/CSA).
Diagrams showing wiring for optional equipment.
Wiring diagram for the 3kW hydraulic generator.
Wiring diagram for the 12kW hydraulic generator with welder option.
Wiring diagram for the lift/drive option.
Wiring diagram for the platform overload option.
Wiring diagram for combined platform overload and lift/drive options.
Wiring diagram for the work lights option.
Wiring diagram for the aircraft protection option.
Wiring diagram for the platform control box heater option.
Wiring diagram for the fuel level sensing option.
Diagrams illustrating the hydraulic system configurations.
Hydraulic schematic for 2WD, 2-wheel steer models.
Hydraulic schematic for 4WD, 2-wheel steer models.
Hydraulic schematic for 4WD, 4-wheel steer models.
