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Terex TA9 Operation Manual
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Operations Manual
United
Kingdom
1-October-2
013
TA9 & 10 Tier 4
Page 9 - 5
Maintenance 9
9.8
Floor Plate Removal
To gain access to the battery and other components it may be necessary to remove the floor
plate and steering hose cover - Figure 9.3 r
efers.
Figure 9.3. - Floor Plate Removal
1.
Floor Plate
2.
Steering Hose Cover
2
1
CO
V00526
82
84
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction Important Information
11
Safety Alert System
11
Intended Use
11
Identification Plate
12
Warranty Registration
14
Warranty
14
Service and Replacement Parts Enquiries
14
Official Documents European Community Only
14
CE Mark
14
California Proposition
16
Bulletin Compliance
16
Contacting the Manufacturer
16
Transfer of Machine Ownership
17
2 Safety
19
Safety Alert System
19
ANSI Hazard Classification System
19
Personal Protective Equipment (PPE)
20
General Safety Information
22
Seat Belt
24
Rops
24
Lockout and Tag out
25
Hydraulic Fluid
25
Fluid Levels
25
Battery Electrolyte
25
Skin Exposure
25
Eye Contact
25
Battery Charging
25
Frozen Battery Electrolyte
25
Fires
26
Water Cooled Engines
26
Lubricants
26
New Oil
26
Old Oil
26
First Aid - Oil
27
Oil or Fuel Spillage
27
Gradients
27
Ascending or Descending
27
Maximum Gradient
28
Crossing a Slope
28
Responsibilities
28
Overturning
29
Safety Signs
29
Safety Sign Symbols
30
Safety Sign Location - ISO
32
Safety Sign Location - ANSI
34
3 Technical Data Dimensions
37
Ta9
37
Turning Circle
38
Data
39
Noise Emissions
41
Vibration Levels
41
4 Description TA Dumper - Forward Tip Skip
43
TA Dumper
44
Description
44
Skip
44
Engine
44
Chassis
45
Steering
45
Transmission
45
Braking System
45
Electrical System
45
Skip
45
Raised Skip
45
Chassis
46
Hydraulic System
46
Battery Isolator
47
Operation
47
Circuit Breakers & Audible Warning
48
Circuit Breakers
48
Audible Warning
48
Control Panel and Switch Functions
49
Hour Meter
53
Engine Start/Stop Switch
53
Forward/Reverse Switch
54
Highway Lighting (When Fitted)
54
Direction Indicators
55
Front Light Unit
55
Rear Light Unit
56
Registration Plate Lights
56
Obstruction Beacon
56
Foot Brake and Throttle Pedals
57
Gear Selector Lever
58
Parking Brake
58
Tow Hitch
59
5 Transportation
61
Transporting by Rail
61
Loading on to a Trailer or Lorry Using Ramps
61
Articulation Lock
62
Tie down Points
63
Tie down
64
6 Initial Setup and Adjustments Delivery Checks
65
Setup
65
Start up
66
7 Standard Operating Procedures
67
Pre Start Checks
67
To Set the ROPS in the Work Position
67
To Lower the Rop's for Transport
68
Machine Access
68
Seat
69
Seat Adjustment
69
Weight Adjustment
69
Back Rest Angle Adjustment
69
Seat Belt
71
To Start the Engine
72
To Stop the Engine
73
To Move the Machine
73
Moving off
73
To Change Gear
73
To Stop the Machine
74
Gradients
74
Loading the Skip
75
Skip Operation
75
To Tip the Load
75
To Lower the Skip
76
Parking the Machine after Use
76
8 Emergency Operating Procedures
77
Running out of Fuel on a Slope
77
Jump Starting" a Machine
77
9 Maintenance and Lubrication General Information
79
Maintenance Notes
79
Cleaning the Machine
80
Safety Signs
80
Battery Disposal
80
Hydraulic Oil under Pressure
80
Skip Support
80
Articulation Lock
81
To Fit the Articulation Lock
82
Floor Plate Removal
83
Engine Coolant
84
To Check the Coolant Level
84
To Add Coolant
84
Engine Oil
85
To Check the Engine Oil Level
85
To Add Oil
86
Synchro Shuttle Gearbox
87
To Check the Level
88
To Add Oil
88
Hydraulic System
88
To Check the Hydraulic Oil Level
89
To Add Hydraulic Oil
90
Fuel System
90
To Add Fuel
90
Braking System
91
Brake Arrangement
91
To Add Fluid
91
Parking Brake Test
92
Maintenance Schedule
93
Fluids and Lubricants
95
Engine Oil
95
Gearbox
95
Transfer Box
95
Axles
95
Brake Reservoir
95
Hydraulic System
95
Engine Coolant
96
Fuel System
96
Fluid Capacities
96
Troubleshooting
97
General Troubleshooting
97
Engine will Not Start
97
Low" Engine Oil Pressure Light Comes
97
High" Coolant Temperature Light Comes
97
Loss of Coolant
97
Electrical Troubleshooting
97
Circuit Breaker Keeps "Tripping out
97
System Dead
97
Charge Warning Light Remains on with Engine Running
97
Lights and Direction Indicators Do Not Work
98
Hydraulic Troubleshooting
98
No Pressure
98
Machine will Not Steer
98
Skip will Not Tip
98
Starting the Engine after Fuel Filter Replacement
98
Recovery
99
In the Event of a Breakdown
99
12 Storage, Decommissioning and Disposal
101
Long Term Storage
101
Decommissioning
101
Recommissioning
101
Disposal
102
If Stored for more than a Period of 6 Months
102
Disposal of Used Batteries
102
13 Glossary of Terms
103
Appendix 1 - Electrical Diagrams
105
Appendix 2 - Hydraulic Diagrams
119
Appendix 3 - Fuel System Diagram
123
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Terex TA9 Specifications
General
Brand
Terex
Model
TA9
Category
Mini Skid Steers
Language
English
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