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Tesmec AFS404 - User Manual

Tesmec AFS404
108 pages
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Question and Answer IconNeed help?

Do you have a question about the Tesmec AFS404 and is the answer not in the manual?

Summary

General Data and Prescriptions

2.1 Manufacturer

Details about the manufacturer and contact information.

2.2 Communications With The Manufacturer

Information on how to communicate with the manufacturer.

2.3 Typology and Using Field

Description of the machine's type and intended applications.

2.4 Performances

Technical performance specifications for puller and tensioner modes.

2.5 Technical Characteristics

Detailed specifications like dimensions, engine, and weight.

2.6 Acoustic Emission

Sound pressure level at the operator's seat.

2.7 General Information For The Machine Use

General guidance for operating the machine safely and effectively.

2.8 General Prescriptions For The Operator Charged Of The Machine Use

Rules for the operator during machine use and maintenance.

2.10 Knowledge and Care of the Instruction Manual

Importance of reading and following the instruction manual.

2.11 Condition of Use

Environmental conditions for operation like temperature and humidity.

2.12 Temperature Limits for Hydraulic Oil

Temperature limits for hydraulic oil based on working conditions.

2.13 Use Not Allowed

List of applications or situations where the machine must not be used.

2.14 Responsibility

Defines the manufacturer's responsibility and limitations.

2.15 Applied Norms

Standards and regulations the machine complies with.

Transport and Positioning Instructions

3.1 Machine Lifting

Procedures and safety for lifting the machine.

3.2 Transport Typologies and Package

Methods of transport and packaging materials used.

3.3 Unpacking

Steps for safely unpacking the machine upon delivery.

3.4 Assembling Operations

Basic assembly steps, like mounting tires.

3.5 Transport on Trailer

Guidelines for transporting the machine on a trailer or truck.

3.6 Positioning and Anchoring

How to correctly position and anchor the machine on site.

Instruction for Use

4.1 Prescriptions for the Operator

Essential safety rules for the operator before starting work.

4.2 Controls

Description of the control panel elements and their functions.

4.3 Preliminary Operations

Steps to perform before starting the machine, like loading cables.

4.4 Machine Set-Up

Configuration steps for standalone operation mode.

4.5 Electronic Multi-Functions Display Pages

Explanation of the various display pages and their readings.

4.6 Starting of the Machine

Step-by-step guide on how to start the machine's engine.

4.7 Pull Control

Overview of the two pull control devices.

4.7.1 Pull Limiting Device Setting

How to set the pull limiting device for safe operation.

4.7.2 Pull Programming Device Setting

How to set the pull programming device for automatic control.

4.8 Connection Machine-Hydraulic Head of the Reel Elevator or Reel Winder

Instructions for connecting hydraulic heads of reel elevators/winders.

4.9 Pulling Operations

Procedures for performing pulling operations with the machine.

4.10 Releasing the Rope

How to safely release the rope or conductor.

4.11 Compressor Connection (Optional)

Optional connection of a compressor to the machine.

4.12 Preheating Kit (Optional)

Information on the optional preheating kit for cold conditions.

4.13 Preheating Control Panel Programming (Optional)

Programming the optional preheating system's timer.

4.14 Rope Locking Clamp (Optional)

How to use the optional rope locking clamp.

4.15 Points to Remember

Important reminders and checks before and during operation.

4.16 End of the Operations

Final steps to safely conclude operations and stop the machine.

Instruction for Use - Connected Machines

5.1 General Aspects

Overview of using multiple machines connected electronically.

5.2 Machines Set-Up

Steps to set up machines for networked operation.

5.3 Connected Machines Operations

Controls affecting all machines when operated from the master.

5.4 Pull Control Setting

Setting pull limits and programming for multiple connected machines.

5.4.1 Pull Limiting Device Setting

Setting the pull limiting device for connected machines.

5.4.2 Pull Programming Device Setting

Setting the pull programming device for connected machines.

5.5 Using of Electronic Speed Synchronizer Device (Optional)

Using the optional device for synchronized recovery speed.

5.6 Rope Locking Clamp (Optional)

Operating the rope locking clamp from the master machine.

5.7 Alarm Condition When Using Connected Machines

How alarms are indicated and managed when machines are connected.

Safety Conditions

6.1 Safety Devices

Description of the machine's built-in safety features.

6.2 Emergency Stop Device

How to use and reset the emergency stop button.

6.3 Periodic Operations

Daily checks of safety devices and warnings against modification.

6.4 Residual Risks

Identification and mitigation of remaining risks during operation.

Maintenance

7.1 General Prescriptions

General rules and warnings for performing maintenance.

7.2 Levels Control

Checking and filling essential fluid levels.

7.3 Tyres Inflation Pressure

Recommended tyre pressure for safe transport.

7.4 Suggested Lubricants

Recommended oils and lubricants for various machine parts.

7.5 Endothermic Engine Maintenance

Specific maintenance for the diesel engine.

7.6 Hydraulic Circuit Maintenance

Procedures for maintaining the hydraulic system, including oil and filter changes.

7.7 Reduction Gear Maintenance

Procedures for maintaining the reduction gear, including oil changes.

7.8 Radiator’s Maintenance

Maintenance steps for the radiator system.

7.9 Greasing

Schedule and type of grease for lubrication points.

7.10 Other Periodic Operations

Additional periodic maintenance tasks.

7.11 Summary Table for Ordinary Maintenance

A consolidated table of maintenance tasks and intervals.

How to Disable the Machine

8.1 Transport

Procedures for preparing the machine for transport.

8.2 Extended Service Stop

Steps for putting the machine into long-term storage.

8.3 Stripping

Information on machine decommissioning and waste disposal.

Enclosed Documents

9.1 Tables

List of supplementary tables included in the manual.

9.2 Systems

List of engineering drawings or system diagrams.

9.3 Other Documents

References to other related documentation.

Tesmec AFS404 Specifications

General IconGeneral
BrandTesmec
ModelAFS404
CategoryConstruction Equipment
LanguageEnglish

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