Textron Ezgo 628442-G User Manual

5 - 19
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5
HARDWARE
Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with
the Torque Specifications table unless otherwise specified. Use care when tightening fasteners and refer to the Tech-
nician’s Repair and Service Manual for specific torque values.
Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks
on the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2.
CAPACITIES AND REPLACEMENT PARTS
CAPACITIES
Rear Axle Oil 1.5 L (51 oz.) / MOBIL 424
Brake Fluid DOT 3
Fuel Tank (Early Prod.) 5.3 Gallons (20 Liters)
Fuel Tank (Late Prod.) 5.6 Gallons (21.4 Liters)
REPLACEMENT PARTS
LED Headlight Bulb P/N 619101
Headlight Bulb P/N 619100
ATC Type Fuse 10 Amp P/N 35212G07
ATC Type Fuse 15 Amp P/N 35212G01
ATC Type Fuse 20 Amp P/N 35212G02
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
BOLT SIZE
Grade 2
1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1"
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
4
(5)
8
(11)
15
(20)
24
(33)
35
(47)
55
(75)
75
(102)
130
(176)
125
(169)
190
(258)
Grade 5
Grade 8
6
(8)
13
(18)
23
(31)
35
(47)
55
(75)
80
(108)
110
(149)
200
(271)
320
(434)
480
(651)
6
(8)
18
(24)
35
(47)
55
(75)
80
(108)
110
(149)
170
(230)
280
(380)
460
(624)
680
(922)
BOLT SIZE
Class 5.8
(Grade 2)
M4 M5 M6 M8 M10 M12 M14
1
(2)
2
(3)
4
(6)
10
(14)
20
(27)
35
(47)
55
(76.4)
Class 8.8
(Grade 5)
2
(3)
4
(6)
7
(10)
18
(24)
35
(47)
61
(83)
97
(131)
Class 10.9
(Grade 8)
3
(4)
6
(8)
10
(14)
25
(34)
49
(66)
86
(117)
136
(184)
5.8
8.8
10.9
Torque Specifications and Bolt Grades

Textron Ezgo 628442-G Specifications

General

Brand	Textron
Model	Ezgo 628442-G
Category	Utility Vehicle
Language	English