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Thermal Arc 201 TS User Manual

Thermal Arc 201 TS
48 pages
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Art # A-10139
50
60
Hz
32A OUTL ET
STIC K
TIG
230V
110V
TIG/STICK
32A OUTL ET
16A OUTL ET
201 TS
Operating Manual
Revision: AB Issue Date: May 20, 2011 Manual No.: 0-5149
Operating Features:
THERMAL ARC
INVERTER ARC WELDER

Other manuals for Thermal Arc 201 TS

Questions and Answers:

Thermal Arc 201 TS Specifications

General IconGeneral
Input Voltage230V
Input Frequency50/60 Hz
Output Current Range5-200 A
Welding ProcessesTIG, Stick
Input PhaseSingle Phase
Rated Output200 A
TIG StartLift Start

Summary

Arc Welding Safety Instructions and Warnings

Arc Welding Hazards and Precautions

Identifies specific hazards like electric shock and necessary precautions.

Welding Safety Precautions and Hazards

Arc Rays, Noise, and Fume Hazards

Details protection from arc rays, noise exposure, and hazardous welding fumes.

Fire, Explosion, and Cylinder Safety

Fire Hazards and Cylinder Safety

Covers welding fire risks, explosion prevention, and compressed gas cylinder safety measures.

Engine Fuel, Battery, and Chemical Safety

Engine Fuel, Battery, and Chemical Warnings

Safety protocols for engine fuel, batteries, and specific chemical alerts (lead, fumes).

Magnetic Fields and Safety Standards

Principal Safety Standards

Lists key industry standards and regulations for welding and cutting safety.

Declaration of Conformity

Introduction to the Manual and Equipment

How to Use This Manual

Explains manual navigation, special annotations, and safety icons.

Equipment Identification

Describes how to locate and record unit identification numbers for reference.

Symbol Chart and Equipment Identification

Symbol Chart

Provides a visual guide to symbols used on the welding machine and in the manual.

Product Description and User Responsibilities

Product Description

Describes the 201TS inverter welder's adjustable current, TIG/STICK modes, and advanced features.

User Responsibility

Defines user obligations for correct installation, operation, maintenance, and preventing modifications.

Understanding Duty Cycle

Technical Specifications

Installation, Operation, and Setup Guide

Environmental Requirements

Specifies suitable environmental conditions and hazards for operating the welder.

Location Guidelines

Provides recommendations for placing the welder to ensure proper operation and safety.

Electrical Input Connections

Electrical Input Connections

Explains how to connect the unit to a single-phase 50/60 Hz AC power supply.

Electromagnetic Compatibility (EMC)

Reducing Electromagnetic Emissions and Setup

Setup for Welding

Provides guidance on connecting the work lead and electrode lead for welding.

Stick (MMA) Welding Setup

Stick (MMA) Mode Sequence of Operation

Lift TIG / HF TIG (GTAW) Setup

TIG System Setup and Leak Testing

Leak Testing the Gas System

Explains how to check the gas system for leaks before operation.

Regulator Shutdown Procedure

Provides instructions for safely shutting down and storing the gas regulator.

Welding Operation Guide

Front Panel Controls and Indicators

Details the function of each button, knob, and indicator on the welding machine's front panel.

Welding Controls and Modes

Trigger Mode Selection (TIG)

Describes the 2T (normal) and 4T (latch) modes for TIG welding control.

Process Selection Switch

Explains how to switch between STICK, LIFT TIG, and HF TIG welding modes.

Welding Current Control Explanation

Stick (MMA) Electrode Polarity

GTAW Electrode Polarity

Selecting Filler Wire

Tungsten Electrode Types

TIG Welding Parameters for Steel

Welding Positions Guide

Joint Preparations for Arc Welding

Basic Arc Welding Technique

Welder Positioning and Comfort

Provides advice on how the welder should position themselves for comfortable and safe operation.

Making Welded Joints

Vertical Welding Techniques

Overhead Welding Techniques

Understanding Welding Distortion

Causes of Welding Distortion

Minimizing Welding Distortion

Service and Maintenance

Maintenance and Inspection Schedule

Outlines routine cleaning, inspection, and maintenance tasks based on usage frequency.

Stick (MMA) Welding Troubleshooting

TIG Welding Troubleshooting

TIG Welding Troubleshooting Continued

Power Source Troubleshooting

Options and Accessories

Replacement Parts List

201 TS System Schematic

Limited Warranty and Schedule

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