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Thermal Arc 250S DC CC User Manual

Thermal Arc 250S DC CC
53 pages
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November 11, 2003 Manual No. 430429-506
INVERTER
ARC
WELDER
MODEL 250S DC CC
STICK
TIG - Lift Start
OPERATING MANUAL
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Thermal Arc 250S DC CC Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Current Range10-250 A
Efficiency85%
Input Voltage208/230/460 V
Rated Output250 A at 30 V
Duty Cycle60%
ProcessSMAW/GTAW
Input PhaseSingle Phase

Summary

Warranty Information

General Information

Notes, Cautions, and Warnings

Explains the use of specific terms for important information.

Important Safety Precautions

Details critical safety precautions for operating welding equipment.

Publications List

Lists relevant safety and health standards for welding.

French Language Notes

Explains French terms for notes, attention, and warnings.

French Safety Precautions

Provides important safety precautions for plasma arc welding in French.

French Reference Documents

Lists French references for welding safety.

Introduction and Description

Product Description

Describes the Thermal Arc Pro-Lite 250S welding power source.

Functional Block Diagrams

Illustrates the functional block diagram of the 250S-power supply.

Transporting Methods

Provides guidelines for safely transporting the welding unit.

Installation Recommendations

Environment Guidelines

Discusses suitable and hazardous environments for operating the welder.

Location Guidelines

Provides guidelines for locating the welder.

Electrical Input Connections

Details electrical input connection requirements and procedures.

Technical Specifications

Lists technical specifications of the welding power source.

Duty Cycle Explanation

Explains the concept and importance of duty cycle for the welding power source.

Operator Controls

Pro-Lite 250S Controls Overview

Identifies and describes the controls on the Pro-Lite 250S power source.

Weld Parameter Descriptions

Explains the function of different weld parameters like Hot Start and Amperage.

Weld Parameters for Pro-Lite 250S

Details weld parameters and their ranges for STICK and LIFT TIG modes.

Power Source Features

Outlines key features of the power source, including digital control and VRD.

Set-Up Procedures

Setup for SMAW and GTAW

Provides instructions for setting up the welder for STICK and TIG processes.

Sequence of Operation

Stick Welding Operation

Outlines the steps for performing stick welding.

DC Lift TIG Welding Operation

Outlines the steps for performing DC lift TIG welding.

Basic TIG Welding Guide

TIG Electrode Polarity

Explains electrode polarity for DC TIG welding.

Tungsten Electrode Current Ranges

Provides current ranges for various tungsten electrode sizes.

Tungsten Electrode Types

Describes different types of tungsten electrodes and their applications.

Filler Wire Selection Guide

Offers guidance on selecting filler wire diameter.

Shielding Gas Selection

Lists appropriate shielding gases for different metal alloys.

TIG Parameters for Steel Pipe

Provides TIG welding parameters for low carbon and low alloy steel pipe.

DC TIG Welding Parameters for Steel

Details DC TIG welding parameters for various steel thicknesses.

Basic Arc Welding Guide

Stick Electrode Polarity

Explains electrode polarity for stick welding.

Stick Welding Material Effects

Discusses welding effects on different materials like steel and cast iron.

Welding Electrode Types

Classifies and describes various welding electrodes.

Basic Troubleshooting

TIG Welding Problems and Remedies

Identifies common TIG welding issues and their remedies.

Stick Welding Problems and Remedies

Lists common stick welding problems and their solutions.

Power Source Problems and Remedies

Addresses potential problems with the welding power source and their solutions.

Voltage Reduction Device (VRD)

VRD Specifications

Provides specifications for the Voltage Reduction Device (VRD).

VRD Maintenance Procedures

Outlines routine inspection and testing for VRD maintenance.

Power Source Error Codes

Error Codes and Solutions

Details power source error codes, possible causes, and remedies.

Parts List

Component Parts List

Lists various components of the welding unit with part numbers.

Appendix A - Interconnect Diagram

Appendix B - Automation

Automation Jumper Settings

Explains jumper settings for automation features like "OK-TO-MOVE".

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