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Thermal Arc 186 DC - User Manual

Thermal Arc 186 DC
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Thermal Arc 186 AC/DC
Setup Guide
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Summary

Thermal Arc 186 AC;DC Complete System Overview

System Contents

Lists all components included with the Thermal Arc 186 AC/DC power supply.

Quick Specifications

Provides key technical details such as rated output, voltage, and amperage range.

186 AC;DC Front Panel Overview

Digital Meters

Explains the dual digital displays for pre-set and actual output current and voltage.

Process Selection Button

Details the button used to select between LIFT TIG, HF TIG, and STICK welding modes.

Control Panel Features

Summarizes indicator lights, control knobs, and buttons for operating the machine.

TIG Torch and Control Modules Overview

TIG Torch Components

Lists the parts included with the TIG torch, such as the torch body and lead length.

Control Module Interchangeability

Describes how different control modules can be swapped on the TIG torch.

TIG Setup

Connecting TIG Torch and Work Lead

Step-by-step instructions for connecting the TIG torch and work lead to the power source.

Gas Connections

Guides on connecting the shielding gas supply to the TIG torch and power source.

Lift TIG and HF TIG Programming Modes

Pre-Flow Parameter

Controls pre-weld gas flow to prevent porosity at the start of a weld.

Initial Current Parameter

Sets the starting current for TIG welds in 4T modes.

Up Slope Parameter

Defines the time for current to ramp up from initial to base/high current.

Base Current Parameter

Sets the main weld current for TIG (when PULSE is OFF) and STICK modes.

High Current Parameter

Sets the higher current value when using the PULSE function in TIG.

Low Current Parameter

Defines the minimum current level during the PULSE cycle.

Pulse Width Parameter

Controls the percentage of time the high current is active during a pulse cycle.

Pulse Frequency Parameter

Sets the rate at which the current alternates between high and low during pulsing.

Down Slope Parameter

Manages the time for current to ramp down to the crater current at weld end.

Crater Current Parameter

Sets the final current level to fill the crater at the end of a weld.

Post Flow Parameter

Adjusts the duration of shielding gas flow after the arc is extinguished.

AC Frequency Parameter

Sets the frequency of the AC waveform for AC TIG welding.

Wave Balance Parameter

Adjusts the ratio of penetration to cleaning action for AC TIG welding.

STICK Setup

Connecting Electrode Holder and Work Lead

Instructions for connecting the electrode holder and work lead for STICK welding.

Selecting STICK Mode

Guides on choosing the STICK process on the machine.

STICK Programming Modes

Hot Start Parameter

Enhances arc starting by providing a brief surge of current.

Base Current Parameter

Sets the primary welding current for STICK mode.

Arc Force Parameter

Controls the machine's output to maintain arc stability and penetration.

Thermal Arc 186 DC Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Current Range5-180 A
Welding ProcessesStick, TIG
Input Phase1-Phase
Rated Output180A
Duty Cycle60%
Input Voltage115/230 VAC

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