EasyManua.ls Logo

Thermal Arc FABRICATOR 181i User Manual

Thermal Arc FABRICATOR 181i
100 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Art# A-10820
SMAW
3163339
181i
Operating Manual
Revision: AB Issue Date: April 24, 2012 Manual No.: 0-5191
Operating Features:
FABRICATOR
3 IN 1 MULTI-PROCESS
WELDING SYSTEMS

Table of Contents

Questions and Answers:

Thermal Arc FABRICATOR 181i Specifications

General IconGeneral
Input Frequency50/60 Hz
Wire Feed Speed Range50 - 700 IPM
Duty Cycle30%
Welding ProcessesMIG, Stick
Wire Size Range0.023-0.045 in

Summary

Section 1: Safety Instructions and Warnings

Arc Welding Hazards

Details electrical shock hazards and precautions during arc welding, including proper grounding and cable use.

General Safety Information

Covers fire prevention, housekeeping, ventilation, personal protection, and compressed gas cylinder safety.

Principal Safety Standards

Lists key safety standards and codes relevant to welding and cutting operations.

Equipment Symbol Chart

Explains symbols used on the equipment for operational and safety information.

Arc Welding Safety Precautions

Provides safety measures specific to arc welding processes, including personal protective equipment.

Arc Welding Dangers and Precautions

Details risks associated with arc welding, including electrical shock, fire, and fumes.

Section 2: Introduction

How to Use This Manual

Guide on how to effectively read and understand the manual's content and structure.

Equipment Identification

Explains how to locate and record essential identification numbers for the equipment.

Receipt of Equipment

Instructions for inspecting equipment upon delivery for completeness and shipping damage.

Product Description

Overview of the Fabricator 181i's capabilities and features as a multi-process welding system.

Transportation Methods

Safe procedures for moving the welding power source, including lifting and securing.

User Responsibility

Outlines user obligations regarding proper installation, operation, maintenance, and modification.

Fabricator 181i Package Contents

Lists all components included in the Fabricator 181i Portable System Package.

Duty Cycle Explanation

Explains the concept of duty cycle and its application to the welding power source's performance.

Technical Specifications

Detailed technical specifications for the Fabricator 181i welding system.

Options and Accessories

Lists available optional accessories and their corresponding part numbers.

Section 3: Installation, Operation and Setup

Operating Environment

Defines suitable environmental conditions for operating the power source, considering electrical shock hazards.

Recommended Location

Guidelines for selecting an appropriate operating location, considering ventilation and environmental factors.

Ventilation Requirements

Emphasizes the importance of adequate ventilation to remove welding fumes and gases.

Electricity Supply Requirements

Specifies voltage requirements and potential issues with incorrect supply voltage.

Electromagnetic Compatibility (EMC)

Addresses potential electromagnetic interference and user responsibilities for mitigation.

Victor Gas Regulator Setup

Instructions on connecting, operating, and testing the Victor gas pressure regulator.

System Leak Testing

Procedure for safely testing gas systems for leaks before operation.

Regulator Shutdown Procedure

Steps for properly shutting down and depressurizing the gas regulator system.

Regulator Storage

Guidelines for storing the gas regulator when it is not in use to protect it.

Power Source Controls and Features

Detailed explanation of the front and rear panel controls, indicators, and their functions.

Attaching the MIG Gun

Step-by-step guide for connecting the MIG gun to the power source.

Installing 4-inch Wire Spool

Instructions for fitting a 4" wire spool onto the wire feed hub.

Installing 8-inch Wire Spool

Instructions for fitting an 8" wire spool onto the wire feed hub.

Inserting Wire into Wire Feed

Procedure for threading welding wire into the wire feed system.

Feed Roller Pressure Adjustment

How to adjust the pressure of the feed rollers for optimal wire feeding.

Changing Feed Rolls

Steps for replacing the wire feed rolls.

Wire Reel Brake Adjustment

Adjustment of the wire reel brake for proper tension and wire control.

Gas Regulator Operation

How to operate the gas regulator, including flow rate adjustment and shutdown.

Setup for MIG (Gas Shielded Wire)

Guide for setting up the machine for MIG welding with gas shielded wire.

Setup for MIG (Flux Core Wire)

Guide for setting up the machine for MIG welding with flux-cored wire.

Setup for Spool Gun MIG Welding

Instructions for setting up the machine for spool gun MIG welding.

Setup for LIFT TIG Welding

Guide for setting up the machine for TIG welding using the lift start method.

Setup for STICK Welding

Guide for setting up the machine for Stick welding.

Section 4: Basic Welding Guide

MIG/FCAW Basic Welding Technique

Explains the fundamental techniques for MIG and Flux Cored Arc Welding processes.

MIG/FCAW Welding Troubleshooting

Addresses common problems encountered during MIG/FCAW welding, focusing on porosity and wire feed.

STICK (SMAW) Basic Welding Technique

Covers electrode size, storage, polarity, and basic techniques for Stick welding.

Stick Welding Various Materials Effects

Discusses how different materials affect stick welding and how to manage those effects.

Welding Distortion Causes and Solutions

Explains the causes of distortion during welding and methods to minimize its effects.

STICK (SMAW) Welding Troubleshooting

Provides solutions for common issues encountered during Stick welding.

TIG (GTAW) Basic Welding Technique

Introduces the TIG welding process, electrode types, and filler wire selection.

TIG (GTAW) Welding Problems

Offers troubleshooting guidance for common problems in TIG welding.

Section 5: Power Source Problems and Routine Service Requirements

Power Source Troubleshooting

Lists common power source faults, their causes, and recommended remedies.

Routine Service and Calibration

Outlines schedules and procedures for inspection, testing, and calibration of the power source.

Cleaning the Power Source

Instructions for cleaning the internal components of the welding power source.

Cleaning Feed Rolls

Guidance on cleaning the drive rollers in the wire feed mechanism.

Volt-Ampere Curves

Displays voltage-amperage output characteristics for different welding modes.

Section 6: Key Spare Parts

MIG Gun Spare Parts

Lists part numbers for essential spare components of the Tweco WeldSkill 180A MIG Gun.

Power Source Spare Parts

Provides a detailed list of part numbers for the internal components of the welding power source.

Appendix: Fabricator 181i Circuit Diagram

Thermal Arc Limited Warranty Terms

Warranty Schedule

Related product manuals