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Thermal Arc FABRICATOR 210 User Manual

Thermal Arc FABRICATOR 210
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FABRICATOR
®
MIG WELDING MACHINE
210
Operating Manual
Revision: AH Issue Date: November 13, 2009 Manual No.: 0-4855
Operating Features:
Art # A-07360

Table of Contents

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Thermal Arc FABRICATOR 210 Specifications

General IconGeneral
Input PhaseSingle Phase
Input Frequency50/60 Hz
Welding ProcessesMIG, Flux-Cored, Stick
Wire Feed Speed50 - 700 IPM
Wire Feed Speed Range50 - 700 IPM
Welding Amperage Range30-210 A
Wire Diameter Range0.023 - 0.045 in

Summary

Safety Instructions and Warnings

Arc Welding Hazards

Details hazards associated with electric shock during arc welding.

Principal Safety Standards

Lists key industry standards for safe welding and cutting practices.

Symbol Chart

Explains various symbols used on the welding machine and in the manual.

Precautions De Securite En Soudage à L'arc

Provides safety precautions for arc welding in French.

Dangers Relatifs au Soudage à L'arc

Describes hazards related to arc welding in French.

Principales Normes De Securite

Lists principal safety standards in French.

Graphique de Symbole

Provides a symbol chart in French.

Introduction

How To Use This Manual

Instructions on how to effectively use the service manual.

Equipment Identification

Information on locating and identifying the welding unit's model and serial numbers.

General Information

Overview of the Fabricator 210, its design, and compliance with standards.

Safety

Outlines essential basic safety rules to follow when operating the welder.

Protective Filter Lenses

Details the importance and selection of protective filter lenses for eye safety.

User Responsibility

Defines the user's responsibilities regarding the equipment's installation, operation, and maintenance.

Duty Cycle

Explains the concept of duty cycle and its importance for operating the power supply.

Specifications

Provides detailed technical specifications for the welder and its components.

Included Items

Lists all the components included in the Fabricator 210 package.

Optional Accessories

Refers to optional accessories available for purchase.

Installation

Environment

Specifies suitable environmental conditions for operating the welder.

Location

Guidelines for selecting an appropriate location for the power supply.

Ventilation

Emphasizes the importance of adequate ventilation for welding areas.

Input Power Requirements

Details the necessary input power, voltage, and fuse requirements.

Alternative Mains Supply Voltages

Information on changing voltage settings and required lead specifications.

Quick Setup

A brief guide for quickly setting up the welder for operation.

Installation of Shielding Gas (GMAW) Process

Step-by-step instructions for installing the shielding gas system.

Adjusting Regulator

Procedures for adjusting the gas flow rate using the regulator/flow meter.

Attaching the Gun and Cable Assembly to the Power Source

Instructions for connecting the MIG gun cable and assembly to the welder.

Input And Output Wire Guide Installation

Steps for installing the wire guides for proper wire feeding.

Selection and Installation of Feedrolls

Guidance on selecting and installing the correct drive rolls for different wire types.

Installing Wire Spool

Instructions on how to properly install a wire spool onto the machine.

Inserting Wire into the Feedhead

Step-by-step process for feeding the welding wire into the machine's feedhead.

Wirefeeder Drive Roller Pressure Adjustment

How to adjust the pressure of the drive roller for optimal wire feed.

Wire Reel Hub Brake

Instructions on adjusting the brake on the wire reel hub.

Spool Gun Attachment

Details on how to connect and use an optional spool gun.

Polarity Changeover

Instructions for changing the welding polarity of the output terminals.

Operation

Power Supply Controls, Indicators and Features

An overview of the welder's front panel controls, indicators, and features.

Weld Mode Selector

Explains how to select different welding modes like 2T, Spot, and Stitch.

Dwell Stitch

Details the dwell time control for stitch welding operations.

Burnback Control

Describes the burnback control function and its adjustment.

MIG Gun Identification

Helps identify different versions of the MIG gun supplied with the welder.

TWECO Weldskill 250A MIG Gun

Information about the TWECO Weldskill 250A Fabgun MIG gun and its parts.

Installing A New Wire Conduit

Step-by-step guide for installing or replacing the wire conduit in the MIG gun.

MIG Gun Maintenance

Routine maintenance procedures for the MIG gun to ensure proper wire feeding.

Basic Welding Technique

Guidance on setting up the power supply and basic welding techniques.

Distance from the MIG Gun Nozzle to the Work Piece

Explains the optimal distance between the MIG gun nozzle and the workpiece.

Electrode Wire Size Selection

Factors influencing the choice of electrode wire size for welding.

Advantages of MIG welding forehand

Discusses the benefits of using a forehand welding technique.

Stitch Welding Operation

Instructions for performing stitch welding operations.

Spot Welding Operation

Details on how to perform spot welding using the welder.

Gas Selection for Gas Metal Arc Welding

Guide for selecting the appropriate shielding gas for different welding applications.

Welding Setting Selection Guide

Recommendations for welding settings based on material type, wire, and gas.

Maintenance & Troubleshooting

Routine Maintenance & Inspection

Outlines the basic maintenance and inspection procedures for the welder.

Basic Troubleshooting

Basic troubleshooting steps that can be performed without special knowledge.

Solving Problems Beyond the Welding Terminals

Addresses common welding problems and their solutions.

Inconsistent wire feed

Troubleshooting guide for issues related to inconsistent wire feeding.

Welding Problems

Detailed solutions for various welding issues like undercut, lack of penetration, etc.

Power Supply Problems

Troubleshooting guide for common power supply issues and their remedies.

Appendix 1: Optional Accessories and Consumables

Appendix 2: Power Supply Circuit Diagram

Appendix 3: Feedroll Kits

Statement of Warranty

Warranty SCHEDULE

Outlines the specific warranty periods for different components and product types.

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