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Thermal Arc 185 AC User Manual

Thermal Arc 185 AC
122 pages
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SMAW
GTAW
CC
AC
DC
INVERTER
50
60
Hz
ARCMASTER
®
INVERTER ARC WELDERS
185 AC/DC
200 AC/DC
Art # A-07227
Service Manual
Revision No: AE.04 Issue Date: May 22, 2006 Manual No.: 0-4884B
Operating Features:

Table of Contents

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Thermal Arc 185 AC Specifications

General IconGeneral
BrandThermal Arc
Model185 AC
CategoryWelding System
LanguageEnglish

Summary

Service Manual

General Warnings and Product Information

Safety Instructions and Warnings

Arc Welding Hazards and Precautions

Detailed safety advice on arc welding, electrical hazards, fumes, fire risks.

Principal Safety Standards

Lists key ANSI, OSHA, NFPA, and CGA safety standards for welding.

Safety Precautions in French

Safety precautions related to arc welding and electrical hazards in French.

Introduction to the ARCMASTER Welder

How to Use This Manual

Explains manual structure, annotations (WARNING, CAUTION, NOTE), and obtaining copies.

Equipment Identification and Symbols

Information on identifying the welder and understanding its symbols.

Welder Description and Block Diagrams

Details welder capabilities, processes, output curves, and functional block diagrams.

Transporting Methods

Instructions for safely moving the welding unit, with hazard warnings.

Welder Installation Procedures

Environment, Location, and Electrical Requirements

Guidelines for welder placement, environment, and electrical input connections.

Input Power and High Frequency Setup

Covers input power requirements, inrush circuit, and high frequency installation guidance.

Interference and Duty Cycle

Discusses high frequency interference and the welder's duty cycle.

Technical Specifications

Lists detailed technical specifications for the 185ACDC and 200ACDC models.

Operator Controls and Settings

Front Panel Controls Overview

Identifies and explains the function of front panel controls like knobs and sockets.

Weld Process and Parameter Selection

Explains how to select welding processes and set various weld parameters.

Power Source Features

Describes features like digital control, fan control, VRD, and self-diagnosis.

Setup for SMAW and GTAW Welding

Conventional Operating Procedures

Outlines standard procedures for connecting the work lead and electrode lead.

Operating Sequences and Controls

Stick Welding Sequence

Step-by-step guide for performing Stick welding operations.

TIG Welding Sequences and Controls

Covers TIG modes (Standard, Slope, Pulse), sequences, and controls for optimal welds.

Routine Maintenance Procedures

Maintenance Schedule and Guidelines

Outlines a schedule for cleaning, inspection, and component checks for optimal performance.

Troubleshooting Guide

Common Welding Operation Faults

Lists common problems related to power, weld quality, and operator settings.

TIG and Stick Welding Problems

Addresses common issues encountered during TIG and Stick welding with solutions.

Power Source and Error Code Issues

Details power source malfunctions and a comprehensive list of error codes and their remedies.

Voltage Reduction Device (VRD)

VRD Specifications, Maintenance, and Operation

Provides VRD specifications, testing, maintenance, and instructions for switching it on/off.

Advanced Troubleshooting Procedures

System-Level Fault Isolation and Enclosure Access

Guides on isolating internal faults and safely opening the welder's casing.

Troubleshooting Error Codes and Failures

Detailed procedures for diagnosing and resolving specific error codes and failures.

Power Input and Component Verification

Procedures for verifying input voltage, power circuitry, and testing individual components.

Repair Procedures and Parts Information

Maintenance List and Component Identification

Lists all replaceable parts with part numbers, DWG numbers, and reference pages.

Tools, Disassembly, and Wiring Guides

Lists necessary tools, disassembly notes, wiring guides, and diagrams for repairs.

Component Replacement Procedures

Detailed, illustrated instructions for replacing specific internal components like PCBs, IGBTs, etc.

Diode Testing Basics

Explains the fundamental steps and techniques for testing diode modules.

Limited Warranty Information

Warranty Schedule Details

Outlines the terms, limitations, and duration of the product's limited warranty.

Global Customer Service Contact Information

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