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211i Fabricator
Thermal Arc 211i Fabricator - User Manual
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Ar
t # A-11239
A
rt
#
A
-1123
9
211i
Operating Manual
Revision:
AA
Issue Date:
May 4, 2012
Manual No.:
0-5157
Operating Features:
F
ABRICA
TOR
®
3 IN 1 MUL
TI-PROCESS
WELDING SYSTEM
3163339
2
Table of Contents
Main Page
Default Chapter
4
Table of Contents
4
Section 1
7
Safety Instructions and Warnings
7
Arc Welding Hazards
7
General Safety Information for Victor CS Regulator
11
Principal Safety Standards
13
Symbol Chart
14
Dangers Relatifs Au Soudage À L'arc
15
Precautions de Securite en Soudage a L'arc
15
Informations Générales de Sécurité
19
Principales Normes de Securite
21
Graphique de Symbole
22
Declaration of Conformity
23
Section 2: Introduction
25
How to Use this Manual
25
Equipment Identification
25
Receipt of Equipment
25
Description
25
Transportation Methods
26
User Responsibility
26
Fabricator 211I Portable System Package (Part No. W1004201)
26
Duty Cycle
27
Specifications
28
Optional Accessories
30
Volt-Ampere Curves
31
Section 3: Installation, Operation and Setup
33
Environment
33
Location
33
Ventilation
33
Electricity Supply
33
Electromagnetic Compatibility
36
Victor Regulator
37
Leak Testing the System
40
When You Finish Using the Regulator
40
Storage of the Regulator
40
Fabricator 211I Power Source Controls, Indicators and Features
41
Attaching the TWECO Weldskill 220A MIG Gun
48
Installing 33/44 Lb Spool (12" Diameter)
49
Installing 12.5 Lb Spool ( 8" Diameter)
50
Installing 1 Lb Spool (4" Diameter)
51
Inserting Wire into the Wire Feed Mechanism
52
Feed Roller Pressure Adjustment
53
Changing the Feed Roll
53
Wire Reel Brake
54
Setup for MIG (GMAW) Welding with Gas Shielded MIG Wire
54
Setup for MIG (FCAW) Welding with Flux Core (Gasless) Wire
55
Setup for SPOOL GUN MIG (GMAW) Welding with Gas Shielded MIG Wire
57
Setup for LIFT TIG (GTAW) Welding
58
Setup for STICK (SMAW) Welding
60
Section 4
61
Basic Welding Guide
61
MIG (GMAW/FCAW) Basic Welding Technique
61
MIG (GMAW/FCAW) Welding Troubleshooting
65
STICK (SMAW) Basic Welding Technique
68
Effects of Arc Welding Various Materials
68
STICK (SMAW) Welding Troubleshooting
76
TIG (GTAW) Basic Welding Technique
78
TIG (GTAW) Welding Problems
80
Section 5: Power Source Problems and Routine Service Requirements
83
Power Source Problems
83
Routine Service and Calibration Requirements
84
Cleaning the Welding Power Source
87
Cleaning the Feed Rolls
88
Section 6: Key Spare Parts
89
Tweco Weldskill 220A MIG Gun
89
Power Source Spare Parts
90
Replacement Parts
92
APPENDIX 1: FABRICATOR 211I CIRCUIT DIAGRAM
93
Statement of Warranty
94
Warranty Schedule
95
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Thermal Arc 211i Fabricator Specifications
General
Brand
Thermal Arc
Model
211i Fabricator
Category
Welding System
Language
English
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