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Thermal Arc 210 Fabricator User Manual

Thermal Arc 210 Fabricator
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FABRICATOR
®
MIG WELDING MACHINE
210
Operating Manual
Revision: AH Issue Date: November 13, 2009 Manual No.: 0-4855
Operating Features:
Art # A-07360

Table of Contents

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Thermal Arc 210 Fabricator Specifications

General IconGeneral
BrandThermal Arc
Model210 Fabricator
CategoryWelding System
LanguageEnglish

Summary

SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS

1.01 Arc Welding Hazards

Details potential dangers and electrical shock hazards associated with arc welding processes and equipment.

1.02 Principal Safety Standards

Lists key safety standards and publications relevant to welding and cutting operations.

1.03 Symbol Chart

Provides a reference guide for symbols that may appear on the welding equipment.

1.04 Safety Precautions for Arc Welding

Outlines essential safety measures for arc welding to prevent injury and equipment damage.

SECTION 2: INTRODUCTION

2.01 How To Use This Manual

Guidance on navigating and utilizing the service manual for effective operation.

2.02 Equipment Identification

Information on locating and recording the unit's identification numbers and model details.

2.03 General Information

Overview of the Fabricator 210, its design standards, and capabilities for metal fabrication.

2.08 Specifications

Detailed technical specifications for the welding machine and its components.

SECTION 3: INSTALLATION

3.01 Environment and Location

Guidelines for selecting a suitable installation environment, avoiding hazards and ensuring proper ventilation.

3.04 Input Power Requirements

Details on mains voltage, wiring, and fuse requirements for safe and proper electrical connection.

3.06 Quick Setup

Steps for initial setup, including connecting leads and securing gas cylinders.

3.08 Attaching the Gun and Cable Assembly

Instructions for properly connecting the MIG gun cable and trigger to the power source.

SECTION 4: OPERATION

4.01 Power Supply Controls, Indicators and Features

Explanation of the controls, switches, and indicators on the welding power supply unit.

4.02 Weld Mode Selector

Details on selecting different welding modes such as 2T, Spot, Stitch, and 4T operations.

4.04 TWECO Weldskill 250A MIG Gun

Information on the TWECO Weldskill 250A MIG gun, its features, and replacement parts.

4.07 Basic Welding Technique

Guidance on setting up the power supply and performing basic welding techniques for optimal results.

SECTION 5: MAINTENANCE & TROUBLESHOOTING

5.01 Routine Maintenance & Inspection

Procedures for regular cleaning and inspection of the welding equipment to ensure longevity.

5.03 Problem Solving Beyond Terminals

Troubleshooting common welding issues like porosity and inconsistent wire feed.

5.04 Welding Problems

A guide to identifying and resolving various welding defects and irregularities.

5.05 Power Supply Problems

Troubleshooting common issues related to the power supply unit's functionality.

APPENDIX 1: OPTIONAL ACCESSORIES AND CONSUMABLES

GUNS

Listings for various TWECO MIG gun models and their specifications.

ACCESSORIES

Details on compatible accessories like regulators, flow meters, and gas mixtures.

TIPS

Reference table for contact tip sizes and their corresponding wire diameters.

NOZZLES

Information on available nozzle sizes for MIG welding applications.

APPENDIX 2: POWER SUPPLY CIRCUIT DIAGRAM

APPENDIX 3: FEEDROLL KITS

Statement of Warranty

LIMITED WARRANTY

Details the terms and conditions of the manufacturer's limited warranty for the product.

LIMITATION OF LIABILITY

Outlines the extent of the manufacturer's liability regarding product use and potential damages.

Warranty SCHEDULE

GLOBAL CUSTOMER SERVICE CONTACT INFORMATION

World Headquarters

Contact details for the main corporate office, including addresses and phone numbers.

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