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Thermo King SB-210 User Manual

Thermo King SB-210
159 pages
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SB-210/SB-310
TK 51586-2-MM (Rev. 0, 01/04)
Copyright
©
2004 Thermo King Corp., Minneapolis, MN, U.S.A. Printed in
U.S.A.

Table of Contents

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Thermo King SB-210 Specifications

General IconGeneral
BrandThermo King
ModelSB-210
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

Battery Removal

Procedure and safety for disconnecting the battery to prevent explosions.

Refrigerant Hazards

Risks associated with handling refrigerant, including toxic gases and pressure.

Electrical Hazards

Safety warnings related to electrical systems, including high/low voltage.

Microprocessor Service Precautions

Precautions for preventing ESD and servicing electronic components.

First Aid Measures

Procedures for immediate medical assistance in case of exposure or injury.

Specifications

Engine Specifications

Detailed technical specifications for the unit's TK 486 engine.

Refrigeration System Specifications

Key specifications for the refrigeration system.

Electrical Control System Specifications

Specifications for voltage, battery, fuses, and charging systems.

Maintenance Inspection Schedule

Unit Description

CYCLE-SENTRY Start-Stop Controls

Explanation of the automatic start/stop functionality.

Defrost

Information on frost buildup and defrost methods.

Unit Protection Devices

Description of devices that protect the unit.

Operating Instructions

SMART REEFER 2 (SR-2) Control System

Overview of the SR-2 control system and its location.

Manual Pretrip Inspection (Before Starting Unit)

Procedure for performing a manual pretrip inspection.

Turning Unit On

Step-by-step instructions for powering on the unit.

Turning Unit Off

Step-by-step instructions for powering off the unit.

Starting the Diesel Engine

Information on how the diesel engine starts automatically.

Unit Fails To Start

Troubleshooting steps if the engine fails to start.

Changing the Setpoint

Step-by-step guide to changing the unit's temperature setpoint.

Selecting CYCLE-SENTRY or Continuous Mode

Procedure for switching between operating modes.

Initiating a Manual Defrost Cycle

Steps to manually start a defrost cycle.

Alarms Menu

How to view and clear active alarms.

Pretrip Tests

Information on verifying unit operation through pretrip tests.

Electrical Maintenance

Alternator (Australian Bosch) Model 30 Charging System Diagnostic Procedures

Detailed steps for testing the alternator and related circuits.

Auto Phase System Troubleshooting

Troubleshooting steps for auto phase system issues.

Engine Maintenance

Engine Oil Change

Procedure for changing engine oil.

Oil Filter Change

Procedure for changing the engine oil filter.

Low Oil Pressure

Diagnosis and troubleshooting for low engine oil pressure.

Changing the Antifreeze

Step-by-step procedure for changing engine coolant.

Engine Speed Adjustments

How to adjust engine speed for high and low operations.

Injection Pump Timing

Procedure for setting the correct injection pump timing.

Injection Pump Removal

Steps for removing the injection pump.

Injection Pump Reinstallation

Steps for reinstalling the injection pump.

Testing the Fuel Solenoid

Procedure to test the operation of the fuel solenoid.

Engine Valve Clearance Adjustment

Procedure for adjusting engine valve clearance.

Belts

Model 30 Belt Adjustments

How to adjust alternator, fan, and water pump belts for Model 30.

Model 50 Belt Adjustments

How to adjust alternator, compressor, and fan belts for Model 50.

Refrigeration Maintenance

Refrigerant Charge

Procedures for testing refrigerant charge.

Checking Compressor Oil

Procedure for checking the compressor oil level.

High Pressure Cutout Switch (HPCO)

Description and testing of the HPCO switch.

Refrigeration Service Operations

Compressor

General information about the compressor.

Compressor Removal

Steps for removing the compressor.

Compressor Installation

Steps for installing a replacement compressor.

Three-Way Valve Repair

Information on repairing the three-way valve.

Three-Way Valve Repair - Removal/Disassembly

Steps for removing and disassembling the three-way valve.

Three-Way Valve Condenser Pressure Bypass Check Valve Repair

Procedure for repairing the bypass check valve.

Electronic Throttling Valve (ETV)

General information about the ETV.

Mechanical Throttling Valve

General information about the mechanical throttling valve.

Mechanical Throttling Valve Removal

Steps for removing the mechanical throttling valve.

Mechanical Throttling Valve - Disassembly

Steps for disassembling the mechanical throttling valve.

Mechanical Throttling Valve - Reassembly

Steps for reassembling the mechanical throttling valve.

Mechanical Throttling Valve - Installation

Steps for installing the mechanical throttling valve.

Hot Gas Solenoid Valve Removal

Steps for removing the hot gas solenoid valve.

Hot Gas Solenoid Valve Installation

Steps for installing the hot gas solenoid valve.

Compressor Oil Filter Change

Procedure for changing the compressor oil filter.

Checking Compressor Oil Pressure

Procedure to check compressor oil pressure.

Priming New Compressor Installations

Recommended procedure for priming new compressors.

Structural Maintenance

Mechanical Diagnosis

Engine will not crank

Troubleshooting for engine crank issues.

Engine cranks but fails to start

Troubleshooting for engine starting failures.

Engine stops after starting

Troubleshooting for engine stopping issues after startup.

Engine does not develop full power

Troubleshooting for engine power loss.

Engine runs hot

Troubleshooting for engine overheating.

Oil pressure low

Troubleshooting for low engine oil pressure.

Engine Emits Excessive Smoke

Diagnosis of white, black, and blue smoke from the engine.

Electric Standby Diagnosis

Unit switch ON and LCD backlight ON but motor will not start and run

Troubleshooting for motor not starting despite power.

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