Thermo King T-580R User Manual

Installation Manual
Ingersoll Rand’s Climate Solutions sector delivers energy-efcient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efcient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
©2011 Ingersoll-Rand Company
Printed in U.S.A. on Recycled Paper
Truck Edition (TSA, EMEIA and AP)
Single Temperature Systems
T-580R, T-800M and T-1000M (with TSR Controller)
T-680S, T-880S, T-1080S (with SR-3 Controller)
T-600R, T-680R, T-800R, T-880R, T-1000R & T-1080R (with SR-3 Controller)
T-1200R (EMEIA Only with SR-3 Controller)
TK 55212-1-IM (Rev. 4, 01/15)

Thermo King T-580R Specifications

General

Model	T-580R
Power Source	Diesel engine or electric standby
Dimensions	Varies depending on configuration; contact manufacturer for details
Refrigerant	R-404A
Application	Truck

Summary

Introduction and Safety Information

Manual Introduction

Overview of the manual's purpose and prerequisites for installation.

Safety Precautions and Definitions

Explains safety symbols (DANGER, WARNING, CAUTION) and provides general warnings.

Specific Safety Guidelines

Details safety for battery installation, refrigerant handling, and emergency first aid.

Unit Specifications and Preparation

Unit Dimensions

Provides detailed dimensions for T-580 to T-880 series truck units.

Service Area Requirements

Outlines the required service space around T-580 to T-880 series units.

Truck Body Opening Dimensions

Specifies required opening sizes for new and older truck boxes for unit installation.

Unit Weights

Lists the approximate weights for Model 30 and Model 50 units.

Installation Tools and Components

Lifting Bar Details

Instructions and specifications for the required 3-point lifting bar.

Required Tools

Lists essential tools needed for the installation process.

Installation Components

Details all the parts included in the installation kit.

Core Installation Procedures

Uncrating the Unit

Step-by-step guide for removing the unit from its crate.

Installing the Unit

Step-by-step guide for mounting the unit onto the truck.

Hose Management Systems

Instructions for installing hose management caps and systems.

Fuel System Installation

Covers installing fuel pickup tubes into steel/aluminum and plastic tanks.

Electrical and Control System Installation

Fuel Pump and Lines Installation

Details on installing the fuel pump and routing fuel lines.

ServiceWatch™ Remote Download Port

Instructions for installing the optional ServiceWatch remote download port.

Remote Power Receptacle and Status Light

Procedures for installing the remote power receptacle and status light.

HMI Controller and Battery Box Installation

Guides for installing the HMI controller and battery box.

Auxiliary Systems and Final Checks

Battery Connections

Guides for making the necessary battery electrical connections.

Door Switch Installation

Instructions for installing the optional door switch.

Auxiliary Electrical Accessories

Guidelines for connecting auxiliary electrical accessories to the system.

Unit Check List

A comprehensive list of checks before, during, and after unit operation.