EasyManua.ls Logo

Thermo King MAGNUM Service Manual

Thermo King MAGNUM
196 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Distributed by:
Ingersoll Rand’s Climate Solutions sector delivers energy-efcient HVACR solutions for
customers globally. Its world class brands include Hussmann, a manufacturer of refrigeration
and food merchandising solutions, Thermo King, the leader in transport temperature control
and Trane, a provider of energy efcient heating, ventilating and air conditioning systems,
building and contracting services, parts support and advanced controls for commercial
buildings and homes.
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
TK 51122-4-MM
©2011 Ingersoll Rand Company
Printed in U.S.A.
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
Ingersoll Rand’s Climate Solutions sector delivers energy-efcient HVACR solutions for
customers globally. Its world class brands include Hussmann, a manufacturer of refrigeration
and food merchandising solutions, Thermo King, the leader in transport temperature control
and Trane, a provider of energy efcient heating, ventilating and air conditioning systems,
building and contracting services, parts support and advanced controls for commercial
buildings and homes.
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
Ingersoll Rand’s Climate Solutions sector delivers energy-efcient HVACR solutions for
customers globally. Its world class brands include Hussmann, a manufacturer of refrigeration
and food merchandising solutions, Thermo King, the leader in transport temperature control
and Trane, a provider of energy efcient heating, ventilating and air conditioning systems,
building and contracting services, parts support and advanced controls for commercial
buildings and homes.
MAGNUM
TK 51122-4-MM (Rev. 6, 02/06)
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Maintenance Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Thermo King MAGNUM and is the answer not in the manual?

Thermo King MAGNUM Specifications

General IconGeneral
BrandThermo King
ModelMAGNUM
CategoryAir Conditioner
LanguageEnglish

Summary

MAGNUM Maintenance Manual

Safety Instructions

General Precautions

General safety guidelines for operating and handling the unit.

Refrigerant Oil Precautions

Precautions for handling refrigerant oil safely and first aid measures.

Electrical Precautions

Safety measures to prevent electrical shock hazards during servicing.

Electrostatic Discharge Precautions

Procedures to prevent damage to sensitive electronic components from ESD.

Removing Refrigerant Properly

Safe procedures for refrigerant recovery to protect the environment.

Specifications

System Net Cooling Capacity— Full Cool

Cooling capacity data for various conditions for MAGNUM models.

Electrical System Specifications

Details on electrical components, motors, and power requirements.

Refrigeration System Specifications

Data on compressor, refrigerant charge, and system pressures.

MP-3000a Controller Specifications

Technical details of the MP-3000a controller including defrost and modes.

Physical Specifications

Dimensions, weight, and physical characteristics of the unit.

Metric Hardware Torque Charts

Torque specifications for metric bolts used in unit assembly.

Unit Description, Features & Options

General Description

Overview of the MAGNUM unit's design, construction, and basic features.

Scroll Compressor

Description of the scroll compressor's digital and intermediate suction ports.

Economizer Heat Exchange System

Function of the economizer system for subcooling refrigerant and improving efficiency.

Temperature Sensors

Details on thermistor-type sensors used for temperature monitoring.

Advanced Fresh Air Management (AFAM) and Advanced Fresh Air Management Plus (AFAM+) (Optional)

Description of the microprocessor-controlled fresh air management system.

Controller Description

Temperature Status Display

Display of sensor temperature and status indicator LEDs on the controller.

Keypad

Explanation of the controller keypad functions for navigation and input.

Navigating the Controller Operating Menu

Menu Scrolling Keys

Keys used to navigate controller menus, submenus, and enter commands.

Operating Instructions

Unit On/Off Switch

Operation of the unit's main power switch for turning the unit on and off.

Change the Setpoint

Procedure for adjusting the unit's temperature setpoint via the controller.

Initiating a Manual Defrost

Steps to manually start a defrost cycle for the evaporator coil.

Data Menu

Accessing and viewing general unit operating information via the controller.

RMM State Menu

Displays current communication status with a REFCON system.

Datalogger Menu

List of functions to display unit operating information recorded in the datalogger.

Commands Menu

Accessing tests like PTI, Function Test, and Power Management.

Brief PTI (Pretrip) Test

Procedure for a quick pretrip test to check unit functions.

Function Test

How to perform tests on individual unit components.

Manual Function Test

Performing diagnostic tests on specific components or systems.

Power Management

Setting power limits to reduce total unit electric power consumption.

Manual Emergency Mode Operation

Using manual control in case of controller failure for unit operation.

Advanced Fresh Air Management (AFAM) System (Optional)

How the AFAM system controls air exchange rates and vent door position.

Operating Theory

Economy Mode Operation

How the Economy mode reduces power consumption by adjusting fan operation.

Defrost

Procedures and conditions for initiating and terminating defrost cycles.

Data Recording and Downloading Data

How the MP-3000a data logger records and stores operational data.

Controller Maintenance

Flash Loading Controller Software

Steps to update or install controller software via flash loading.

Controller Replacement

Procedures for removing and installing a replacement controller.

Automatic Configuration of Spare Parts Controller

How the controller auto-configures based on installed unit options.

Electrical Maintenance

Main Circuit Breaker

Location and function of the main power circuit breaker.

High Pressure Cutout Switch

Function, testing, and specifications of the high pressure cutout switch.

Low Pressure Cutout Switch

Function and removal/installation of the low pressure cutout switch.

Electric Heaters Malfunction

Troubleshooting steps for malfunctioning electric heater elements.

Refrigeration Maintenance

Detecting Leaks

Methods for detecting refrigerant leaks in the system.

Checking Refrigerant Charge

How to inspect the receiver tank sight glass to check refrigerant level.

Unit Evacuation

Steps for evacuating the refrigeration system to remove moisture and air.

Charging the System with Refrigerant

Procedures for charging the system with R-404A refrigerant by weight.

Compressor Replacement

Steps for removing and installing a compressor.

Filter Drier/In-line Filter Replacement

Steps for replacing the filter drier or in-line filter.

Evaporator Expansion Valve (TXV) Replacement

Procedures for replacing the evaporator expansion valve.

Economizer Heat Exchanger Replacement

Procedures for replacing the economizer heat exchanger.

Receiver Tank/ Water-Cooled Condenser Tank Replacement

Steps for replacing the receiver tank or water-cooled condenser tank.

Vapor Injection Valve Replacement

Procedures for replacing the vapor injection valve.

Compressor Digital Control Valve Replacement

Steps for replacing the compressor digital control valve.

Servicing The Unit

Cleaning the Condenser Coil

Methods for cleaning the condenser coil and inspecting the grille.

Adjusting the Fresh Air Exchange System

How to adjust the fresh air exchange system's vent door for ventilation rates.

Diagnosis: Troubleshooting, Status Messages, Alarm Codes

Controller Diagnostics

Overview of using the MP-3000a controller for diagnosing unit problems.

Troubleshooting Mechanical Problems

Common mechanical issues, their causes, and remedies.

Troubleshooting Refrigeration Problems

Common refrigeration issues, their causes, and remedies.

Status Messages and Controller Actions

Explains status messages displayed by the controller and corresponding actions.

Alarm Codes, Descriptions and Corrective Actions

Detailed list of alarm codes, their descriptions, and corrective actions.

MAGNUM Components

Scroll Compressor

Identification of the scroll compressor in the system diagram.

Evaporator Coil

Identification of the evaporator coil in the system diagram.

CONTROLLER MENU GUIDE

Setpoint Menu

Guide to navigating and setting parameters within the controller's Setpoint menu.

Alarms Menu

Guide to accessing and interpreting alarm codes from the controller.

Data Menu

Guide to viewing unit operating data on the controller display.

Commands Menu

Guide to accessing diagnostic tests and commands via the controller.

Related product manuals