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Thermo King UT-1200 User Manual

Thermo King UT-1200
169 pages
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UT-800 and UT-1200
TK 55385-1-MM (Rev. 0, 05/12)
Copyright
©
2012 Thermo King Corp., Minneapolis, MN, U.S.A. Printed in
U.S.A.

Table of Contents

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Thermo King UT-1200 Specifications

General IconGeneral
BrandThermo King
ModelUT-1200
CategoryRefrigerator
LanguageEnglish

Summary

Safety Precautions

Specifications

Engine

Technical details and parameters for the unit's engine.

Maintenance Inspection Schedule

TK 376U Engine

Scheduled maintenance tasks for the TK 376U engine.

Operating Instructions for Standard HMI Control Panel

Alarms

Information on alarm types, notifications, and clearing procedures.

Pretrip Test

Comprehensive guide to performing pre-trip tests.

Electrical Maintenance

Alternator Charging System Diagnostic Procedures

Steps for diagnosing alternator charging system issues.

Engine Maintenance

Engine Cooling System

Overview of the engine's cooling system.

Engine Fuel System

Overview of the engine's fuel system components and operation.

Injection Pump Timing

Procedure for setting the injection pump timing.

Engine Speed Adjustments

How to adjust engine speed for low and high settings.

Adjust Engine Valve Clearance

Procedure for checking and adjusting engine valve clearance.

Refrigeration Service Procedures

Evacuation, Dehydration, and Charging

Critical procedures for evacuating, dehydrating, and charging the refrigeration system.

Unit Evacuation

Step-by-step procedure for evacuating the unit.

Unit Charging

Procedure for charging the system with refrigerant.

Compressor Replacement

Step-by-step instructions for replacing the compressor.

Compressor Shaft Seal Change Procedure

Steps for replacing the compressor shaft seal.

Compressor Oil Filter Replacement

Procedure for replacing the compressor oil filter.

Compressor Oil Change

Procedure for changing the compressor oil.

Condenser Check Valve and Purge Check Valve Test

Procedure for testing condenser and purge check valves.

Dehydrator (Filter-Drier) Replacement

Steps for replacing the dehydrator/filter-drier.

Discharge Pressure Regulator (DPR) Test

Procedure for testing the discharge pressure regulator.

High Pressure Cutout Switch (HPCO) Test

Procedure for testing the High Pressure Cutout Switch.

High Pressure Cutout Switch (HPCO) Replacement

Steps for replacing the HPCO switch.

High Pressure Relief Valve Replacement

Steps for replacing the high pressure relief valve.

Hot Gas Solenoid (HGS) Test

Procedure for testing the Hot Gas Solenoid.

Liquid Injection Solenoid (LIS) Test

Procedure for testing the Liquid Injection Solenoid.

Purge Valve (PV) Test

Procedure for testing the Purge Valve.

Receiver Tank Pressure Check Valve Test

Procedure for testing the receiver tank pressure check valve.

Suction Pressure Regulator (SPR) Test

Procedure for testing the Suction Pressure Regulator.

Clutch Maintenance

Disassembly Procedure

Step-by-step instructions for disassembling the clutch.

Mechanical Diagnosis

Electric Standby Diagnosis

Refrigeration Diagnosis

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