EasyManua.ls Logo

Thermo King KD-II SR User Manual

Thermo King KD-II SR
182 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
KD-II SR
TK 41079-1-MM (Rev. 3, 04/03)
Copyright
©
1996 Thermo King Corp., Minneapolis, MN, U.S.A.
Printed in U.S.A.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Thermo King KD-II SR and is the answer not in the manual?

Thermo King KD-II SR Specifications

General IconGeneral
BrandThermo King
ModelKD-II SR
CategoryRefrigerator
LanguageEnglish

Summary

Safety Precautions

General Safety Practices

General guidelines for safe operation and handling of equipment.

Refrigerant Handling and Safety

Precautions for handling refrigerants, including environmental impact and first aid.

Electrical Hazards and Precautions

Warnings and procedures to prevent electrical shock and component damage.

High Voltage Safety Measures

Specific safety measures when working with high voltage components.

Specifications

Engine Specifications and Oil Details

Engine type, oil capacity, viscosity, and operating parameters.

Refrigeration System Specifications

Technical data for R-134a and R-404A refrigeration systems.

Electrical Control System Specifications

Control system voltage, component details, and standby motors.

Maintenance Inspection Schedule

Engine Inspection and Service Schedule

Schedule for inspecting and servicing engine components.

Electrical System Inspection Schedule

Schedule for inspecting electrical components and systems.

Refrigeration and Structural Inspection Schedule

Schedule for inspecting refrigeration and structural components.

Unit Description

General Unit Overview and Models

Description of the KD-II SR unit, its models, and power sources.

µP-T Control System Components

Key components of the microprocessor-based control system.

Unit Instruments and Protection Devices

Description of unit instruments and protective devices.

µP-T System Description

µP-T Control System Overview

Introduction to the microprocessor control system and its functions.

Power Switch and Standby Options

Details on power switch, electric standby, and associated cautions.

Model 50 Standard and Optional Features

Standard and optional features for Model 50 units.

Remote Control Panel Features

Keypad and Display Functionality

Explanation of the remote panel keypad functions and display.

Understanding Display Icons and Screens

Interpretation of display icons and how to read the display.

Changing Unit Setpoints and Modes

Procedures for changing setpoints and operating modes like CYCLE-SENTRY.

Electrical Maintenance

Alternator and Charging System Service

Maintenance and troubleshooting for alternators and charging systems.

Electrical Component Testing Procedures

Procedures for testing unit wiring, contacts, and sensors.

Phase Conversion System Operation Details

Explanation of three-phase motor operation using a phase converter.

HIGH CAPACITY THERMAX™ HEATING SYSTEM

TherMax™ Heating System Operation Explained

How the TherMax™ system enhances heating capacity.

Heat/Condenser Evacuation Mode Operation

Operation during heat and defrost cycles, including refrigerant flow.

Engine Maintenance

Engine Lubrication System and Oil Changes

Procedures for maintaining engine oil level and filter replacement.

Air Cleaner System Maintenance

Maintenance for oil bath and dry type air cleaners.

Engine Cooling System Maintenance Steps

Procedures for checking and changing antifreeze.

Engine Fuel System Service Procedures

Maintenance for fuel system components like filters and pumps.

Injection Pump Timing and Speed Adjustments

Procedures for timing the injection pump and adjusting engine speeds.

Belt Tensioning and Adjustment Guide

Guidelines for setting and adjusting belt tensions for proper operation.

Refrigeration Maintenance

System Evacuation Procedures Detailed

Steps for evacuating the refrigeration system to remove moisture.

Refrigerant Charge and Leak Checks

Methods for checking and adding refrigerant charge.

Compressor Oil Level Check Procedures

Procedures for checking compressor oil level under various conditions.

Pressure Gauge and Cutout System Checks

Testing compound pressure gauges and high pressure cutouts.

Hilliard Clutch Maintenance

Hilliard Clutch Maintenance (Prior to 4-97)

Procedures for inspecting, disassembling, and assembling older Hilliard clutches.

Hilliard Clutch Maintenance (Starting 4-97)

Procedures for inspecting and assembling newer centrifugal clutches.

Structural Maintenance

Mounting Bolt Checks and Coil Cleaning

Procedures for checking mounting bolts and cleaning coils.

Damper, Jackshaft, and Fan Shaft Service

Maintenance for damper, jackshaft, and fan shaft assemblies.

Mechanical Diagnosis

Engine Start and Running Troubleshooting

Troubleshooting guide for engine not starting or running issues.

Engine Performance and Smoke Diagnosis

Troubleshooting guide for issues like low power or excessive smoke.

Electric Standby (Optional) Diagnosis

Electric Motor Operation Troubleshooting

Troubleshooting steps for electric motor not running or humming.

Heater and Battery Charging Diagnostics

Diagnosing issues with electric heaters and battery recharging.

Refrigeration Diagnosis

Symptom-Based Refrigeration Troubleshooting Guide

Guide correlating symptoms with possible causes in the refrigeration system.

Related product manuals