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Thermo King V-300 MAX-10 User Manual

Thermo King V-300 MAX-10
118 pages
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V-200/V-300 Series
TK 50982-1-MM (Rev. 3, 02/03)
Copyright© 2003 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.

Table of Contents

Questions and Answers:

Thermo King V-300 MAX-10 Specifications

General IconGeneral
BrandThermo King
ModelV-300 MAX-10
CategoryRefrigerator
LanguageEnglish

Summary

Safety Precautions

General Practices

Safety guidelines for unit operation and maintenance.

Refrigerant and Oil Handling

Precautions for refrigerants and oil, including first aid.

Electrical Safety

Warnings, precautions, and first aid for high and low voltage.

Specifications

R-134a Refrigeration System Specs

Pressure and charge specifications for R-134a systems.

R-404a Refrigeration System Specs

Pressure and charge specifications for R-404a systems.

Maintenance Inspection Schedule

Unit Components and Operation

Unit Features and Protection

Protection Switch Functions

Explanation of high pressure, condenser fan, and low pressure cutout switches.

Unit Operation Modes and Control

Operating Instructions

Operating the In-Cab Control Box

Pre-Operation Procedures

Electrical Maintenance

Troubleshooting In-Cab Control Box (M-13/M-16)

Troubleshooting steps for M-13/M-16 control box issues based on symptoms.

Troubleshooting In-Cab Control Box (M-17)

Troubleshooting steps for M-17 TC unit control box issues.

Defrost System Testing and Components

System Component Testing

Electric Standby System Troubleshooting

Troubleshooting Electric Standby Circuits

Step-by-step guide for electric standby operation issues.

Refrigeration Maintenance

Refrigerant Charge Procedures

Steps for charging the refrigeration system.

Refrigerant Charge Verification

Compressor Oil and Refrigerant Checks

Pressure Cutout Switch Maintenance

High Pressure Cutout Switch (HPCO)

Details on HPCO function, testing, and troubleshooting.

Low Pressure Cutout Switch (LPCO)

Details on LPCO function, testing, and troubleshooting.

System Cleanup Procedures

Small Truck Unit Cleanup

Step-by-step procedure for cleaning small truck units.

Refrigeration Service Operations

Compressor Removal and Installation

Detailed steps for removing and installing the compressor.

Component Service Procedures

Component Service Procedures Continued

System Component Testing

Liquid Injection System Testing

Testing the liquid injection solenoid valve and metering orifice.

Discharge Check Valve Testing (Model 20)

Procedure to test the discharge check valve.

Valve and Coil Service

Expansion Valve and LPCO Service

Low Pressure Cutout Switch (LPCO) Service

Procedures for removing and installing the LPCO.

Structural Maintenance

Clutch Maintenance

Clutch Testing and Removal

Procedures for testing clutch operation and removing the assembly.

Clutch Component Service

Clutch Component Removal

Steps for removing pulley assembly, coil, and cover.

Clutch Installation

Clutch Assembly Installation

Detailed steps for installing clutch components and verifying rotation.

Clutch and Shaft Seal Procedures

Shaft Seal Cover and Seal Service

Removing and installing shaft seal cover and seal.

Shaft Seal Installation

Shaft Seal Installation Steps

Detailed steps for installing the shaft seal correctly.

Shaft Seal Cover and Special Tools

Shaft Seal Cover Installation

Steps for installing the shaft seal cover.

Compressor Oil Management

Belt Tension and System Contamination

Over-the-Road Mechanical Diagnosis

Electric Standby Mechanical Diagnosis

Compressor Not Running Troubleshooting

Diagnosing and resolving issues when the compressor won't run.

Unit Short Cycling Troubleshooting

Identifying causes and remedies for unit short cycling.

Electric Standby Performance Issues

Continuous Operation and High Box Temp

Diagnosing continuous operation and high box temperature issues.

High Head Pressure Troubleshooting

Identifying and resolving causes of high head pressure.

Electric Standby Performance Issues II

Pressure and Noise Issues

Diagnosing low head pressure and noisy unit issues.

Oil, Frost, and Vacuum Conditions

Troubleshooting oil loss, frost, and vacuum conditions.

Electric Standby Service Checks

Basic Service Checks for Standby Operation

Key checks for compressor, transformer, and rectifier.

Refrigeration Diagnosis Chart

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