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Titan PowrLiner 2850 User Manual

Titan PowrLiner 2850
120 pages
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MODELS:
0290008 (1-gun)
0290009 (2-gun)
PowrLiner
2850
0517 • Form No. 0537845A
Airless, high-pressure
sprAying unit
Airless hochdruck-
spritzgerät
groupe de projection à
hAute pression
- d - BetrieBsAnleitung 34
- F - Mode d’eMploi 66
operAting MAnuAl

Table of Contents

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Titan PowrLiner 2850 Specifications

General IconGeneral
TypeAirless Paint Sprayer
Horsepower0.75 HP
Voltage120 V
Hose Length50 ft
Spray Tip Size0.021 in

Summary

Safety Warnings and Initial Procedures

Before Starting Up

Key steps to follow before operating the equipment.

During Work Breaks

Safety rules to follow during work interruptions.

Airless Spraying Safety Regulations

Explanation of Symbols

Explains the meaning of safety symbols used in the manual.

Safety Hazards

Details potential dangers like injection injury and prevention.

High Pressure Hose and Fire Hazards

High Pressure Hose Hazards

Dangers associated with high pressure hoses and prevention measures.

Explosion or Fire Hazards

Risks of flammable vapors igniting or exploding.

Hazardous Vapors and General Safety Precautions

Hazardous Vapors Precautions

Dangers of inhaling or contacting paint/solvent vapors.

General Safety Precautions

General warnings about potential injury or property damage.

Gasoline Engine Safety and Fueling Procedures

Gasoline Engine Safety

Safe operation and handling of the gasoline engine.

Fueling Guidelines

Requirements for gasoline, including octane and alcohol content.

Main Application Areas

Application Overview

Describes the unit's use as a line striper for various applications.

Coating Materials

Details the types of paints and materials that can be processed.

Unit Description and Functionality

Airless Process Explained

Explains the atomization process using high pressure without air.

Unit Functionality

Describes the technical construction and how the engine drives the pump.

System Diagram and Component Identification

System Diagram Identification

Labels and lists the numbered components of the sprayer system.

Technical Specifications and Operating Conditions

Operating Specifications

Details engine power, fuel capacity, pressure, volume, and viscosity.

Environmental and Storage Conditions

Specifies operating temperature, humidity, altitude, and storage conditions.

Operation Setup and Initial Warnings

Operation Setup

Instructions for preparing the sprayer for use, including one/two gun setup.

Spray Gun Positioning and Trigger Control

Positioning Spray Guns

Guidance on adjusting spray gun bar and vertical position for optimal spraying.

Two-Gun Trigger Selector

Starting the Engine

Preparing a New Sprayer

Preparing to Paint

Pressure Relief Procedure

Operating the Front Caster

Cleaning a Clogged Tip

Interruption of Work

Handling the High-Pressure Hose

Cleanup Procedures

Cleanup with Flammable Solvents

Specific safety and procedural advice for cleaning with flammable liquids.

Cleaning the Sprayer

General steps for cleaning the sprayer after use.

External Cleaning and Filter Maintenance

Cleaning the Unit Exterior

Instructions for wiping down the unit's outer surfaces.

Suction Filter Maintenance

How to clean or replace the suction filter for optimal performance.

High-Pressure Filter Cleaning

Steps for cleaning the high-pressure filter to ensure proper spray patterns.

Airless Spray Gun Cleaning

Cleaning the Airless Spray Gun

Procedure for rinsing and cleaning the spray gun after use.

Intake Filter Maintenance

How to clean or replace the intake filter in the spray gun.

Servicing and Maintenance Recommendations

General Servicing

Recommended annual check by technicians and national regulations.

Minimum Checks Before Startup

Essential checks to perform before each use of the equipment.

Periodical Checks

Checks to be performed at regular intervals for wear and cleaning.

Basic Engine Maintenance

Engine Maintenance Schedule

Recommendations for daily, first 20 hours, every 100 hours, and weekly engine checks.

Engine Operation and Service

Tips for efficient engine operation, air filter cleaning, and oil changes.

Trigger Tension Adjustment

Adjusting Trigger Tension

Procedure to adjust spring tension for proper spray gun trigger response.

Troubleshooting Common Issues

Troubleshooting Guide

Lists common problems, their causes, and solutions for the unit.

Repair: Relief Valve and Power Switch

Relief Valve Repair

Step-by-step guide for replacing the relief valve.

Replacing the Power Switch

Instructions for removing and installing a new power switch.

Repair: Transducer and Gear Assembly

Replacing the Transducer

Procedure for removing and installing the transducer assembly.

Gear and Slider Assembly Repair

Steps for servicing or replacing the gear and slider assembly.

Detailed Gear and Slider Assembly Repair

Gear Housing and Crankshaft Assembly

Instructions for disassembling and inspecting gear housing and crankshaft.

Slider Assembly and Bushing Maintenance

Steps for removing, checking, and lubricating the slider assembly.

Clutch Assembly Servicing

Clutch Armature Assembly Removal/Replacement

Procedure for removing and replacing the clutch armature assembly.

Clutch Component Servicing and Removal

Clutch Armature Set Back Creation

How to create the proper "set back" for the clutch armature assembly.

Clutch Rotor, Field, and Drive Shaft Removal

Steps to remove clutch rotor, field, and drive shaft components.

Clutch and Drive Shaft Assembly Installation

Clutch Field Installation

Procedure for sliding and securing the clutch field.

Drive Shaft and Pump Housing Installation

Steps for installing the drive shaft and pump housing assemblies.

Gear and Clutch Housing Assembly

Mating Gear and Clutch Housings

Instructions for aligning and securing the gear and clutch housings.

Checking the Clutch Gap

How to check and adjust the gap between the clutch armature and rotor.

Fluid Section Servicing

Servicing Inlet and Outlet Valves

Procedures for cleaning, reversing, or replacing fluid section valves and seats.

Fluid Section Packings Replacement

Fluid Section Packings Replacement

Detailed steps for removing, cleaning, and installing fluid section packings.

Appendix and Accessories

Selecting the Right Spray Tip

Guidance on choosing the correct spray tip for optimal performance.

Servicing Airless Hard-Metal Tips

Instructions for cleaning and maintaining spray tips for durability.

Available Accessories

List of compatible accessories for the sprayer unit.

Spare Parts Diagram

Electrical Diagram

Spray Gun Positions

TR-1 Striping Tip Chart

Warranty Information

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