Toro Groundsmaster 4000-D - Maintenance Schedule; Initial Maintenance (First 10-200 Hours); Daily and 50-Hour Maintenance; 100-400 Hour Maintenance

Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst10hours
•Torquethewheellugnuts.
•Checkthealternatorbelttension.
•Checkthebladedrivebelttension.
Aftertherst50hours
•Changetheengineoilandlter.
•Checktheenginespeed(atidleandfullthrottle).
Aftertherst200hours
•Changethefrontplanetarygearoil.
•Changetherearaxleoil.
•Changethehydraulicoil.
•Changethehydraulicoillters.
Beforeeachuseordaily
•Checktheengineoillevel.
•Checkthecoolantlevel.
•Checkthehydraulicuidlevel.
•Checkthetirepressure.
•Checktheaircleanerindicator
•Checktheinterlockswitchoperation
Every50hours
•Lubricateallgreasettings.
•Inspecttheaircleaner.
•Checkthebladedrivebelttension.
•Removealldebrisandchafffromtheradiatorandoilcooler.
Every100hours
•Inspectthecoolingsystemhosesandclamps.
•Checkthefanandalternatorbelttension.
Every150hours
•Changetheengineoilandlter.
Every200hours
•Torquethewheellugnuts.
•Servicethesparkarrestormufer.
Every400hours
•Checktheplanetarygeardriveoil.
•Checktherearaxlelubricant.
•Checktherearaxlegearboxlubricant.
•Servicetheairlter(iftheindicatorshowsred).
•Inspectthefuellinesandconnections.
•Replacethefuelltercanister.
•Checktheenginespeed(atidleandfullthrottle).
Every800hours
•Drainandcleanthefueltank.
•Changethefrontplanetarygearoil.
•Changetherearaxleoil.
•Checktherearwheeltoe-in.
•Inspectthebladedrivebelts.
•Changethehydraulicoil.
•Changethehydraulicoillters.
•Inspectthesidecuttingunitdamper.
•Inspectthecuttingunitcastorwheelassemblies.
•Checkandadjustthevalveclearance.
Every2years
•Flushthecoolingsystemandreplaceuid.
•Replacemovinghoses.
32