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Toro Groundsmaster 4000 User Manual

Toro Groundsmaster 4000
84 pages
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FormNo.3411-340RevC
Groundsmaster
®
4000or4010
RotaryMower
ModelNo.30609—SerialNo.400000000andUp
ModelNo.30636—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3411-340*C

Table of Contents

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Toro Groundsmaster 4000 Specifications

General IconGeneral
BrandToro
ModelGroundsmaster 4000
CategoryLawn Mower
LanguageEnglish

Summary

Safety

General Safety

Essential safety precautions for operating and maintaining the machine to prevent injury.

Engine-Emission Certification

Details on the machine's compliance with EPA and EU emissions standards.

Safety and Instructional Decals

Height-of-Cut Adjustment Decals

Illustrates decals related to adjusting the mower deck height of cut.

Operator Control and Battery Decals

Operator Control Decals

Identifies symbols and their meanings for machine controls.

Battery Symbols

Explains common symbols found on the machine's battery.

Cab Controls

Windshield and Wiper Controls

Details on operating windshield wipers and washer fluid.

Fuse Box Locations

Information on the location of fuses for the machine's electrical system.

Operator Safety Decals

Driving and Safety Decals

Slope Safety Decals

Quick Reference Aid

Daily Checks

Checklist of daily maintenance and inspection items.

Specifications/Change Intervals

Chart detailing fluid types, capacities, and service intervals for maintenance.

Setup Procedures

Greasing the Machine

Instructions for lubricating the machine's bearings and bushings.

Replacing Warning Decal

Procedure for replacing warning decals, particularly for CE models.

Product Overview: Machine Controls

Machine Controls Overview

Details on various controls like traction pedal, brake pedals, key switch, and engine speed.

Seat Adjustments

Seat Adjustment Features

Covers seat adjustment lever, armrest, back adjustment, weight gauge, and adjustment lever.

Cab Controls: Climate and Windows

Cab Climate and Window Controls

Details controls for air recirculation, fan, temperature, wipers, AC, and window latches.

InfoCenter Control Usage

InfoCenter Button Functions

Explains the function of the InfoCenter's left, middle, and right buttons.

InfoCenter Icon Description

Explains what various icons on the InfoCenter display mean.

InfoCenter Menu Navigation

InfoCenter Icon Description (cont'd.)

Continues explanation of InfoCenter icons and their meanings.

Main Menu Options

Lists and describes options in the main InfoCenter menu like Faults, Service, Diagnostics.

InfoCenter Settings and Protected Menus

Settings Menu Options

Covers units, language, LCD backlight, contrast, protected menus, and auto idle settings.

Accessing Protected Menus

Instructions for accessing and managing protected settings via PIN code.

Configuring Protected Menus

Setting Auto Idle Time Delay

Procedure to set the auto idle time delay for the engine.

Configuring Maximum Mow Speed

Instructions for setting the maximum allowed mowing speed.

Configuring Maximum Transport Speed

Instructions for setting the maximum allowed transport speed.

Machine Specifications

Dimensions and Weights

Table detailing machine dimensions, wheel base, tread, ground clearance, and weights.

Operation: Before Operation

Before Operation Safety

General safety precautions to take before starting and operating the machine.

Fueling the Machine

Fuel Safety

Important safety guidelines for handling and using diesel fuel.

Checking Engine-Oil, Cooling, Hydraulic Systems

Pre-operation checks for essential fluid levels.

Filling the Fuel Tank

Steps and important notes for safely filling the fuel tank.

Fuel Specifications and Adding Fuel

Pre-Operation Checks

Checking Tire Pressure

Procedure and safety warnings for checking tire pressure.

Checking Wheel-Lug Nut Torque

Instructions for torquing wheel-lug nuts to the correct specification.

Checking Planetary-Gear-Drive Oil

Procedure for checking the oil level in the planetary-gear-drive.

Driveline Oil Checks

Checking Rear-Axle Lubricant

Procedure for checking the lubricant level in the rear axle.

Checking Rear-Axle-Gearbox Lubricant

Procedure for checking the lubricant level in the rear axle gearbox.

ROPS and Height Adjustment

Rollover Protection System (ROPS) Adjustments

Instructions for lowering and raising the ROPS bar and related safety.

Adjusting Front Mower Deck Height

Procedure for adjusting the cutting height of the front mower deck.

Side Mower Deck Height Adjustment

Adjusting Side Mower Deck Pitch

Procedure for adjusting the pitch of the side mower decks.

Skid Adjustment

Adjusting the Skids

Instructions for adjusting mower deck skid positions based on cutting height.

Mower Deck Adjustments

Adjusting Mower-Deck Rollers

Instructions for mounting mower deck rollers based on cutting height.

Correcting Deck Mismatch

Procedure to ensure all mower decks cut at the same height.

Mower Deck Pitch Matching

Matching Mower Deck Height

Ensuring consistent cutting height between front and side mower decks.

Safety Checks and Adjustments

Checking Safety-Interlock Switches

Procedure to verify the operation of safety interlock switches.

Adjusting Mirrors and Headlights

Instructions for adjusting rearview mirrors and aiming headlights.

Operating Safety Procedures

General Operating Safety

General safety rules for operating the machine and avoiding hazards.

Rollover and Slope Safety

Specific safety guidelines for ROPS, foldable roll bars, and operating on slopes.

Engine Operation

Starting and Shutting Off the Engine

Step-by-step instructions for starting and stopping the engine.

Smart Power and Auto Idle

Explanation of Smart Power and Auto Idle features for engine management.

Mowing and DPF Operation

Using Cruise Control

Instructions for using the cruise control feature to maintain ground speed.

Cutting Grass Techniques

Tips for cutting grass effectively and maintaining quality of cut.

Diesel Particulate Filter Regeneration

Explanation of the DPF regeneration process and soot accumulation.

DPF Soot Accumulation Warnings

Engine Warning Messages: Soot Accumulation

Details fault codes and recommended actions for soot accumulation warnings.

DPF Ash Accumulation Warnings

DPF Ash Accumulation

Explanation of ash accumulation in the DPF and its effects.

InfoCenter Ash Messages

Describes advisory and warning messages related to DPF ash accumulation.

Diesel Particulate Filter Regeneration Types

Passive, Assist, Reset Regeneration

Describes DPF regeneration types performed during operation.

Parked Regeneration

Describes DPF regeneration that requires parking the machine.

DPF Regeneration Details

Recovery Regeneration

Details DPF recovery regeneration when parked regeneration is ignored.

Passive DPF Regeneration

Explanation of passive DPF regeneration during normal operation.

Assist DPF Regeneration

Explanation of assist DPF regeneration process.

DPF Regeneration Procedures

Reset Regeneration

Procedure for performing a reset DPF regeneration.

Parked Regeneration

Information and requirements for performing parked regeneration.

Preparing for Parked/Recovery Regen

Steps required before performing parked or recovery regeneration.

Performing Parked Regeneration

Performing a Parked Regeneration

Detailed steps for initiating and completing a parked regeneration.

Recovery Regeneration Procedure

Recovery Regeneration Procedure

Guide for performing recovery regeneration when needed.

Speed and Operating Characteristics

Engine Speed Switch Usage

How to use the engine-speed switch to change engine speed.

Adjusting Mowing Speed

How operators can adjust mowing speed within supervisor settings.

Adjusting Transport Speed

How operators can adjust transport speed within supervisor settings.

Machine Operating Characteristics

Understanding the machine's hydrostatic transmission and Smart Power features.

Mowing Techniques and Tips

Changing Mowing Patterns

Tips for changing mowing patterns to improve after-cut appearance.

Understanding Counterbalance

Explanation of the counterbalance system's effect on traction and appearance.

Operating the Machine Tips

General tips for operating the machine safely and effectively.

Proper Mowing Techniques

Techniques for achieving a professional cut and striping, and handling bunkers.

Mowing Conditions and After Operation

Mowing Conditions

Advice on mowing when grass is dry and selecting cutting height.

Mower Deck Condition

Checking the cutting chambers and blade sharpness for optimal performance.

Machine Maintenance after Mowing

Procedures for cleaning and inspecting the machine after mowing.

After Operation Safety

Safety precautions to follow after operating the machine.

Pushing or Towing the Machine

Steps for moving the machine by pushing or towing.

Machine Transport and Lifting

Hauling the Machine

Careful procedures for loading and securing the machine for transport.

Locating Tie-Down Points

Identifying points on the machine for secure tie-down during transport.

Locating Jacking Points

Identifies safe points for lifting the machine using jacks.

Maintenance Schedule

Recommended Maintenance Schedule(s)

Lists maintenance tasks and their service intervals.

Daily Maintenance Checklist

Service-Interval Chart

Pre-Maintenance Procedures

Pre-Maintenance Safety

Safety precautions to take before starting any maintenance.

Preparing Machine for Maintenance

Steps to prepare the machine before performing maintenance.

Removing the Hood

Instructions for safely removing and reinstalling the machine hood.

Lubrication Procedures

Greasing Bearings and Bushings

Details lubrication points and intervals for bearings and bushings.

Lubricating Deck Components

Lubricating Deck Components

Covers lubrication for front lift assemblies, side lift assemblies, and side mower decks.

Engine Maintenance

Engine Safety

Safety precautions to follow when performing engine maintenance.

Servicing Engine Oil

Covers oil specifications, viscosity grades, and checking the oil level.

Engine and Air Cleaner Maintenance

Changing Engine Oil and Filter

Procedure for changing the engine oil and oil filter.

Servicing the Air Cleaner

Instructions for servicing and replacing the air cleaner.

DPF/Exhaust System Maintenance

Servicing Diesel-Oxidation Catalyst (DOC) and Soot Filter

Procedure for servicing the DPF's diesel-oxidation catalyst and soot filter.

Fuel System Maintenance

Servicing the Fuel System

General procedures for maintaining the fuel system.

Draining Fuel Tank

Instructions for draining and cleaning the fuel tank.

Inspecting Fuel Lines and Connections

Checking fuel lines and connections for damage or leaks.

Servicing Water Separator

Procedure for draining water from the fuel filter/water separator.

Fuel Filter Maintenance

Servicing the Fuel Filter

Step-by-step instructions for replacing the fuel filter.

Electrical System Maintenance

Electrical System Safety

Safety precautions for working on the electrical system.

Servicing the Battery

Procedures for checking and maintaining the battery.

Fuse Locations

Locating the Fuses

Instructions for locating and identifying fuses on the traction unit and cab.

Drive System Maintenance

Adjusting Traction-Pedal Angle

Instructions for adjusting the traction pedal angle.

Changing Planetary-Gear-Drive Oil

Procedure for changing the planetary-gear-drive oil.

Driveline Oil Changes

Changing Rear-Axle Oil

Procedure for changing the rear axle oil.

Wheel Alignment and Cooling System

Checking Rear Wheel Toe-In

Procedure for measuring and adjusting rear wheel toe-in.

Cooling System Maintenance

Covers cooling system safety and checking the coolant level.

Engine Cooling and Brake Maintenance

Servicing Engine-Cooling System

Instructions for cleaning debris from the engine cooling system.

Brake Maintenance

Covers adjusting service brakes for proper free travel and effectiveness.

Belt Maintenance

Servicing Drive Belts

Covers servicing alternator, compressor, and blade drive belts, including tensioning and replacement.

Hydraulic System Maintenance

Hydraulic System Safety

Safety precautions before performing work on the hydraulic system.

Servicing Hydraulic System

Covers checking hydraulic fluid and changing hydraulic fluid.

Hydraulic Fluid Management

Changing Hydraulic Fluid

Procedures and fluid specifications for checking hydraulic fluid level.

Hydraulic Filter and Hose Maintenance

Replacing Hydraulic Filters

Instructions for replacing hydraulic filters for front and rear mower decks.

Checking Hydraulic Lines and Hoses

Inspecting hydraulic lines and hoses for leaks, wear, and damage.

Counterbalance and Deck Pivoting

Adjusting Counterbalance Pressure

Procedure for testing and adjusting the counterbalance pressure.

Pivoting Front Mower Deck

Instructions for pivoting the front mower deck to an upright position.

Mower Deck Pitch Adjustment

Adjusting Mower Deck Pitch

Procedures for measuring and adjusting mower deck pitch for front and side decks.

Caster Maintenance

Servicing Caster-Arm Bushings

Procedure for checking and replacing caster arm bushings.

Servicing Caster Wheels and Bearings

Procedure for checking and servicing caster wheels and bearings.

Blade Maintenance

Blade Safety

Safety precautions related to mower blades, inspection, and handling.

Checking for Bent Blade

Procedure to check mower blades for bending after striking an object.

Mower Blade Service

Removing and Installing Mower Blades

Instructions for safely removing and installing mower blades.

Inspecting and Sharpening Mower Blades

Guidance on inspecting blades for wear and sharpening them.

Mower Deck Mismatch Correction

Correcting Mower-Deck Mismatch

Procedure to correct streaking in cut grass caused by deck height mismatch.

Cab Maintenance

Cleaning Cab Air Filters

Instructions for cleaning the in-cab and rear cab air filters.

Cleaning Air-Conditioning Assembly

Procedure for cleaning the air-conditioning assembly and components.

General Cleaning Procedures

Cleaning the Machine

Guidelines for cleaning the machine, with care around seals and lights.

Seasonal Storage

Preparing for Seasonal Storage

Steps for preparing the machine for long-term storage.

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