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Toro Power Clear 621 QZR User Manual

Toro Power Clear 621 QZR
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FormNo.3373-706RevA
PowerClear
®
621QZR/QZESnowthrower
ModelNo.38458—SerialNo.313000001andUp
ModelNo.38459—SerialNo.313000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeowners.Itisdesignedforremovingsnowfrom
pavedsurfaces,suchasdrivewaysandsidewalks,and
othersurfacesfortrafconresidentialorcommercial
properties.Itisnotdesignedforremovingmaterials
otherthansnow,norisitdesignedforclearingoffgravel
surfaces.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
machinedamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comformachine
andaccessoryinformation,helpndingadealer,ortoregister
yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.
Figure1identiesthelocationofthe
modelandserialnumbersonthemachine.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................1
Training.................................................................2
Preparation.............................................................2
Operation...............................................................2
ClearingaCloggedDischargeChute..........................3
MaintenanceandStorage..........................................3
ToroSnowthrowerSafety.........................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1UnfoldingtheHandle............................................5
2InstallingtheDischargeChute................................5
3FillingtheEnginewithOil......................................6
4AdjustingtheControlCable...................................6
ProductOverview..........................................................7
Operation.....................................................................8
FillingtheFuelTank................................................8
CheckingtheEngineOilLevel..................................8
StartingtheEngine..................................................9
EngagingtheRotorBlades.......................................11
DisengagingtheRotorBlades..................................11
StoppingtheEngine...............................................11
AdjustingtheDischargeChuteandChute
Deector...........................................................11
ClearingaCloggedDischargeChute.........................12
PreventingFreeze-upafterUse.................................12
OperatingTips......................................................13
Maintenance.................................................................14
RecommendedMaintenanceSchedule(s)......................14
AdjustingtheControlCable.....................................14
InspectingtheRotorBlades.....................................15
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3373-706*A
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Toro Power Clear 621 QZR Specifications

General IconGeneral
BrandToro
ModelPower Clear 621 QZR
CategorySnow Blower
LanguageEnglish

Summary

Introduction to the Snowthrower

Safety Alert Symbol Identification

Identifies the safety alert symbol used for hazard warnings.

Manual Information Highlights

Explains words used to highlight important information in the manual.

General Safety Precautions

Safety Alert Symbol Usage

Alerts to potential personal injury hazards and safety messages.

Machine Hazard Warnings

Warns about amputation and object throwing hazards associated with the machine.

Operator Training and Familiarization

Emphasizes understanding controls and quick stopping procedures.

Preparation Safety Guidelines

Covers area inspection, appropriate clothing, and fuel handling.

Fuel Handling and Storage Safety

Details safe practices for refueling, static prevention, and fuel storage.

Safe Operation Practices

Outlines safe practices to follow during snowthrower operation.

Surface Operation Cautions

Advises caution when operating on gravel drives and slopes.

Post-Impact Inspection Procedures

Instructs to stop and inspect the machine after striking objects.

Vibration as a Warning Indicator

Highlights abnormal vibration as a sign of potential trouble.

Use of Guards and Safety Devices

Mandates operation with all guards and safety devices in place.

Toro Snowthrower Specific Safety

Rotor Blade Injury Hazard

Warns of potential injury from rotating rotor blades.

Pre-Maintenance Safety Procedures

Requires stopping the engine and removing the key before service.

Safety Equipment and Decal Maintenance

Stresses replacing damaged safety devices and decals.

Hot Engine and Muffler Caution

Advises caution regarding hot engine and muffler surfaces.

Maintenance Scope and Limitations

Limits maintenance to instructions provided in the manual.

Engine Governor Settings Restriction

Prohibits changing the engine governor settings.

Long-Term Storage Fuel Recommendations

Recommends draining fuel for storage exceeding 30 days.

Clearing a Clogged Discharge Chute

Clogged Chute Hand Contact Hazard

Warns of injury from hand contact with rotating blades in the chute.

Safe Chute Clearing Procedure

Details steps to safely clear a clogged discharge chute.

Using a Clean-out Tool

Emphasizes using a clean-out tool, not hands, for clearing.

Maintenance and Storage Guidelines

Fastener Tightness Checks

Recommends frequent checks for fastener tightness.

Safe Storage Location for Machine

Prohibits storing with fuel indoors near ignition sources.

Preventing Freeze-Up After Use

Advises running the engine briefly to prevent parts from freezing.

Safety and Instructional Decals

Decal Importance and Replacement

Stresses the importance of safety decals and replacing damaged ones.

Decal Identification for Model 38458

Identifies specific decals for Model 38458.

Decal Identification for Model 38459

Identifies specific decals for Model 38459.

Initial Setup Procedures

Loose Parts Verification

Instruction to verify all parts have been shipped before assembly.

Handle Unfolding and Adjustment

Details steps for unfolding and positioning the handle.

Cable Protection During Setup

Warns against pinching or kinking control and Quick Shoot cables.

Installing the Discharge Chute

Discharge Chute Installation Steps

Details the procedure for installing the discharge chute.

Chute Installation Overtightening Caution

Warns against overtightening screws to prevent damage.

Filling the Engine with Oil

Engine Oil Filling Procedure

Step-by-step guide for filling the engine with the correct oil.

Oil Filling Prerequisite for Operation

Emphasizes filling engine oil before starting the machine.

Engine Oil Quantity and Level Note

Advises on correct oil level to avoid overfilling or underfilling.

Engine Oil Addition Tip

Suggests tipping the machine forward for easier oil addition.

Engine Oil Filling Tipping Caution

Warns against tipping the machine onto its nose to prevent fuel leaks.

Control Cable Adjustment

Control Cable Adjustment Procedure

Details the procedure for adjusting the control cable.

Control Cable Slack Removal

Instructs on how to remove slack from the control cable.

Control Cable Gap Specification

Specifies the required gap between the control bar and handle.

Importance of Control Cable Slack

Explains why slack is necessary for proper stopping function.

Product Overview and Components

Snowthrower Component Identification

Identifies key components of the snowthrower via diagram.

Operation - Fueling and Oil Check

Gasoline Fueling Hazard Warning

Highlights dangers of gasoline flammability and explosion.

Static Charge Prevention During Fueling

Advises on grounding to prevent static ignition during fueling.

Fuel Purchase and Storage Advice

Recommends purchasing fresh fuel and proper storage.

Fuel Type Recommendations and Restrictions

Specifies acceptable and restricted gasoline types.

Fuel Tank Tipping Hazard Warning

Warns against tipping the machine with fuel in the tank.

Engine Oil Level Check Interval

Specifies checking oil level before each use or daily.

Engine Oil Level Check Procedure

Details steps for checking and adding engine oil.

Engine Oil Check Tipping Caution

Warns against tipping machine to avoid fuel leakage.

Starting the Engine

Ignition Key and Choke Operation

Details turning the ignition key and engaging the choke lever.

Primer Bulb Operation

Instructs on correctly using the primer bulb.

Primer and Choke Usage Caution

Warns against using primer/choke on a hot engine.

Starting the Engine - Electric and Recoil

Electric Start Procedure

Instructions for initiating the engine start using the electric start button.

Extension Cord Safety Guidelines

Notes on using appropriate UL-listed extension cords for starting.

Electrical Cord Hazard Warning

Warns of shock or fire risk from damaged electrical cords.

Electric Starter Operation Limits

Advises on limits for electric starter use to prevent damage.

Recoil Starter Freezing Troubleshooting

Provides advice if the recoil starter feels frozen.

Choke Adjustment During Engine Run

Guides on gradually pushing the choke lever in as the engine warms.

Post-Start Electrical Cord Disconnection

Instructs to unplug the electric cord after the engine starts.

Electric Plug Safety Caution

Warns against leaving the machine plugged into a power source.

Rotor Blade Operation

Engaging Rotor Blades

Describes how to engage the rotor blades using the control bar.

Disengaging Rotor Blades

Describes how to disengage the rotor blades by releasing the control bar.

Stopping the Engine

Engine Stopping Procedure

Instructs on how to stop the engine using the ignition key.

Adjusting Discharge Chute and Deflector

Changing Discharge Chute Direction

Explains how to change the discharge chute's direction.

Adjusting Chute Deflector Angle

Details how to adjust the angle of the chute deflector.

Clearing a Clogged Discharge Chute

Clogged Chute Hazard Reminder

Reiterates the hazard of hand contact with rotating blades.

Safe Clogged Chute Clearing Steps

Provides a step-by-step guide for safely clearing a clogged chute.

Preventing Freeze-Up After Use

Post-Use Freeze Prevention Steps

Details actions to prevent moving parts from freezing after use.

Starter Freeze Prevention Methods

Methods to prevent recoil and electric starters from freezing.

Frozen Control Warning

Advises on handling frozen controls in cold, snowy conditions.

Operating Tips and Warnings

Object Throwing Hazard Warning

Warns about rotor blades throwing objects and causing injury.

Area Preparation for Operation

Ensures the clearing area is free of objects that could be thrown.

Snow Removal Timing Recommendation

Recommends prompt snow removal after it falls.

Machine Propulsion Assistance

Guidance for pushing the machine in slippery conditions.

Snow Removal Technique

Suggests overlapping swaths for complete snow removal.

Snow Discharge Direction

Advises discharging snow downwind whenever possible.

Routine Maintenance

Recommended Maintenance Schedule

Provides a schedule for essential maintenance tasks.

Adjusting the Control Cable

Control Cable Check Procedure

Details how to check the control cable for proper function.

Control Cable Slack Adjustment Steps

Step-by-step guide to adjust control cable slack.

Control Cable Slack Importance for Stopping

Explains why slack is necessary for the rotor blades to stop.

Drive Belt Wear and Slip Note

Mentions potential drive belt wear and slip in wet conditions.

Inspecting the Rotor Blades

Rotor Blade Inspection Service Interval

Details yearly inspection and replacement criteria for rotor blades.

Rotor Blade Wear Indicator Identification

Explains how to identify worn rotor blades using the indicator hole.

Changing the Engine Oil

Engine Oil Change Service Intervals

Provides service intervals for changing engine oil.

Oil Change Preparation Steps

Covers warming the engine and preparing for oil draining.

Used Engine Oil Disposal

Advises on proper disposal of used engine oil at a recycling center.

Servicing the Spark Plug

Spark Plug Service Interval

Specifies yearly inspection and replacement recommendations for spark plugs.

Spark Plug Removal and Installation

Details spark plug removal, gap setting, and installation.

Spark Plug Condition and Cleaning Warning

Warns against cleaning electrodes; advises replacement of faulty plugs.

Spark Plug Service Disassembly

Shroud and Component Removal Steps

Steps for removing the shroud, fuel cap, and chute components.

Spark Plug Service Reassembly

Spark Plug Reassembly Steps

Covers shroud, fuel cap, and chute reinstallation.

Spark Plug Gap Setting Procedure

Details setting the correct spark plug gap.

Spark Plug Installation Torque Specification

Specifies torque for installing the spark plug.

Replacing the Drive Belt

Drive Belt Replacement Conditions

Identifies when the drive belt needs replacement due to wear or damage.

Drive Belt Replacement Procedure

Steps for removing and installing the drive belt.

Drive Belt Replacement Details

Belt Tension Release Method

How to release belt tension using the brake spring.

Rotor Pulley and Drive Belt Removal

Steps for removing the rotor pulley and drive belt.

New Drive Belt Installation Routing

Guidance on routing and installing the new drive belt.

Pulley and Bolt Installation

Steps for installing the rotor pulley and securing it.

Drive Belt Adjustment Check

Ensures proper drive belt adjustment and operation.

Adjusting the Quick Shoot™ Control

Quick Shoot Cable Slack Adjustment

Procedure to adjust slack in the Quick Shoot cable.

Quick Shoot Control Positioning

How to position the Quick Shoot control correctly.

Quick Shoot™ Control Fine-Tuning

Discharge Chute Alignment

Ensures proper alignment of the discharge chute.

Cable Slack Adjustment Procedure

Fine-tuning cable slack for smooth operation.

Cable Tension Warning

Caution against over-tensioning the control cables.

Snowthrower Storage Preparation

Storing the Snowthrower Procedure

Detailed steps for preparing and storing the snowthrower.

Fuel Storage Safety Warning

Highlights hazards of storing gasoline-powered equipment.

Storage Location Restrictions

Prohibits storing near ignition sources or in living areas.

Fuel System Preparation for Storage

Steps for draining fuel and conditioning the fuel system.

Cylinder Lubrication for Storage

Adds oil to the cylinder for long-term storage protection.

Machine Cleaning and Surface Touch-up

Instructions for cleaning and protecting metal surfaces.

Fastener Check and Damage Repair

Final check of fasteners and damaged parts before storage.

Final Storage Location and Cooling

Ensures clean, dry storage and engine cooling before storing.

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