Brush Replacement:
Cut old positive brush from pigtail
Starter
Mounting
at the brush. Be Careful not to damage field coil. Clean
Before installing starter motor, make sure the starter
1/4
to
3/8
inch
(6.5
to
9.5
mm) of brush end of pigtail
mounting surface on the engine base is clean and free
with sandpaper or emery cloth. (Figure
9).
of
oil.
To
install starter use the following procedure. The
starter pinion gear lash does not require adjustment.
1.
Install starter motor and torque mounting capscrews
to
that specified in
ASSEMBLY
TORQUES.
PIGTAIL
2.
Connect battery cable and wires to starter. Connect
battery cables to battery. Connect ground cable last.
STILL
ATTACHED
TO
FIELD
COIL
(approx.
CLEAN
1/4
to
3/8
inch)
SOLDER
MUST
NOT
EXTEND
BEYOND
BRUSH
SURFACE
SMALL
CHAMFER
LARGE
CHAMFER
REPLACEMENT
BRUSH
FIGURE
9.
BRUSH
REPLACEMENT
Push prepared end of pigtail lead into hole in replace-
ment brush from the small chamfered side. Solder pigtail
lead to replacement brush on the large chamfered side,
using
50/50
tin/lead, rosin core solder and a standard
240/325 Watt soldering iron. Use a file to remove any
excess solder that may extend beyond brush surface.
Materialprotruding from soldered side
surface of brush can cause equipment
damage.
Do
not use excessive solder or heat and file
any excess material from brush surface.
9-5
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