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Toro Power Plus P216V - User Manual

Toro Power Plus P216V
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ONAN TORO POWER PLUS P216V, 18V, 20V ENGINE - VERTICAL
Table of Contents – Page 1 of 2
SAFETY PRECAUTIONS
GENERAL
PROTECT AGAINST MOVING PARTS
BATTERIES
FUEL SYSTEM
EXHAUST SYSTEM
EXHAUST GAS IS DEADLY!
COOLING SYSTEM
KEEP THE UNIT AND SURROUNDING AREA CLEAN
CAUTION
GENERAL INFORMATION
INTRODUCTION
ENGINE MODEL REFERENCE
SPECIFICATIONS
DIMENSIONS AND CLEARANCES
ASSEMBLY TORQUES
SPECIAL TOOLS
ENGINE TROUBLESHOOTING
OIL SYSTEM
CRANKCASE OIL
OIL FILTER CHANGE
CRANKCASE BREATHER
PRESSURE LUBRICATION
OIL PUMP
OIL BYPASS CHECK BALL
FUEL SYSTEM
CARBURETOR
CARBURETOR SPEED SETTINGS
CARBURETOR OVERHAUL
REMOVAL
DISASSEMBLY
CLEANING AND REPAIR
REASSEMBLY AND INSTALLATION
PULSATING-DIAPHRAGM FUEL PUMP
FUEL PUMP TEST PROCEDURE
AIR CLEANER
GOVERNOR SENSITIVITY
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Toro Power Plus P216V Specifications

General IconGeneral
BrandToro
ModelPower Plus P216V
CategoryEngine
LanguageEnglish

Summary

Safety Precautions

General Safety Warnings

DANGER, WARNING, CAUTION symbols and overall hazards.

Operational Safety

Precautions for operating and maintaining the engine.

Hazard Specific Safety

Safety related to fuel, exhaust, cooling, and moving parts.

General Information

Introduction

Manual purpose and engine identification.

Engine Model Reference

How to identify engine model and spec.

Specifications and Dimensions

Specifications

Engine technical data like bore, stroke, power.

Dimensions and Clearances

Component measurement tolerances.

Assembly and Troubleshooting

Assembly Torques

Torque values for engine components.

Special Tools

Recommended tools for service.

Engine Troubleshooting

Guide for diagnosing and fixing engine problems.

Oil System

Crankcase Oil

Oil type, level, and change procedures.

Oil Filter Change

Procedure for replacing the oil filter.

Crankcase Breather

Function and service of the breather.

Pressure Lubrication

How the oil pump provides lubrication.

Oil Pump

Details on the oil pump operation.

Oil Bypass Check Ball

Function and testing of the check ball.

Fuel System

Carburetor

Description and adjustments.

Carburetor Speed Settings

Adjusting idle and high speeds.

Carburetor Overhaul

Disassembly, cleaning, and reassembly.

Pulsating-Diaphragm Fuel Pump

How the fuel pump works.

Fuel Pump Test Procedure

Steps to test the fuel pump.

Air Cleaner

Service and replacement of the air cleaner.

Governor Sensitivity

Adjusting governor linkage for responsiveness.

Ignition and Battery Charging

Ignition System Description

Overview of the electronic ignition.

Ignition Timing

Checking ignition timing marks.

Ignition Coil Testing

Procedure to test ignition coil resistance.

Spark Plugs

Inspection and replacement.

Battery Inspection and Charging

Checking battery cells and jump starting.

Flywheel Alternator System

Overview of the charging system.

Alternator Output Test

Testing charging system output.

Typical Wiring Diagram

Electrical system schematics.

Starting System

Electric Starter Service

Maintenance and troubleshooting.

Starter Removal and Disassembly

Procedures for removing and taking apart starter.

Starter Assembly and Torques

Procedures for reassembling and torquing starter.

Starter Inspection and Testing

Checking starter components.

Brush Replacement

How to replace starter brushes.

Starter Mounting

Installing the starter motor on the engine.

Engine Disassembly Procedures

Disassembly and Assembly Overview

General procedures and tips.

Suggested Disassembly Order

Step-by-step removal of parts.

Suggested Assembly Procedure

Step-by-step reassembly of parts.

Engine Operation and Testing

Post-assembly checks and tests.

Valve System Service

Tappet Adjustment

How to adjust valve tappet clearance.

Tappet Inspection

Checking tappet wear.

Valve System Inspection

General inspection of valve components.

Valve Face and Seat Grinding

Refinishing valves and seats.

Valve Spring Inspection

Checking valve springs for condition.

Valve Seat Removal and Installation

Procedures for replacing valve seats.

Valve Guide Inspection and Installation

Checking and replacing valve guides.

Valve Stem Seals

Replacing intake valve stem seals.

Crankshaft and Bearings

Flywheel and Gear Cover Service

Removal and installation procedures.

Governor Cup and Timing Gears

Procedures for governor and timing gears.

Crankshaft Inspection

Inspecting crankshaft journals.

Bearing Inspection and Installation

Inspecting and installing bearings.

Crankshaft Endplay

Checking and adjusting crankshaft endplay.

Connecting Rod Bearing Clearance

Measuring clearance with Plastigauge.

Oil Seals

Replacing gear cover and oil base seals.

Pistons and Cylinder Block

Pistons and Connecting Rods

Removing and inspecting pistons/rods.

Piston Inspection

Checking pistons for wear and damage.

Connecting Rod Inspection

Checking connecting rods for damage.

Cylinder Block Service

Cleaning, inspection, and bore preparation.

Piston Assembly and Installation

Installing pistons into cylinders.

Cylinder Heads

Cylinder Head Service

Removal, cleaning, and installation procedures.

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