Toro Reelmaster 4000-D 03706 - Table of Contents

2
All Rights Reserved
Printed in the USA
W 2008 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . . . .
Sound Pressure Level 6. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 6. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . . .
Specifications 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 12. . . . . . . . . . . . . . . . . . . . .
Measurements 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil 14. . . . . . . . . . . . . . . . . . . .
Check Cooling System 14. . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic Fluid 16. . . . . . . . . . . . . . . .
Check Reel To Bedknife Contact 16. . . . . . . . . . . . . .
Check Tire Pressure 16. . . . . . . . . . . . . . . . . . . . . . . .
Rear Ballast 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting And Stopping 21. . . . . . . . . . . . . . . . . . . . . .
Bleeding Fuel System 21. . . . . . . . . . . . . . . . . . . . . .
Checking Warning Indicator Lights 21. . . . . . . . . . . .
Checking Interlock System. 22. . . . . . . . . . . . . . . . . .
Pushing Or Towing Traction Unit 22. . . . . . . . . . . . .
Operating Characteristics 23. . . . . . . . . . . . . . . . . . . .
Maintenance 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 26. . . . . . . . .
Daily Maintenance Checklist 27. . . . . . . . . . . . . . . . .
Lubrication 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance 29. . . . . . . . . . . . .
Servicing Air Cleaner 29. . . . . . . . . . . . . . . . . . . . . . .
Engine Oil And Filter 29. . . . . . . . . . . . . . . . . . . . . . .
Fuel System 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling System 31. . . . . . . . . . . . . . . . . . . . .
Alternator Belt 31. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Hand Brake & Traction Switches 32. . . . .
Adding Hydraulic Oil 32. . . . . . . . . . . . . . . . . . . . . . .
Draining Water From Hydraulic Reservoir 32. . . . . .
Changing Hydraulic Oil 33. . . . . . . . . . . . . . . . . . . . .
Replacing Hydraulic Filter 33. . . . . . . . . . . . . . . . . . .
Replacing Hydraulic System Breather 33. . . . . . . . . .
Checking Hydraulic Lines And Hoses 34. . . . . . . . . .
Hydraulic System Test Ports 34. . . . . . . . . . . . . . . . .
Rear Wheel Toe–in 34. . . . . . . . . . . . . . . . . . . . . . . . .
Checking Planetary Gear Drive 35. . . . . . . . . . . . . . .
Engine Valve Clearance 35. . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 36. . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 37. . . . . . . . . . . . . . . . . . . . . . . .
Battery Care 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 40. . .