Toro Super Recycler 20095

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FormNo.3359-170RevB

21inSuperRecycler®LawnMower

ModelNo.20092—SerialNo.280000001andUp

ModelNo.20092C—SerialNo.280000001andUp

ModelNo.20095—SerialNo.280000001andUp

ModelNo.20095C—SerialNo.280000001andUp

Operator'sManual

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbythe

enginemanufacturerinaccordancewithSAEJ1940.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

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Summary

Introduction

Warnings and Precautions

Important safety information and legal notices.

Service

Safe Handling of Gasoline

Procedures for handling gasoline safely.

Setup

Assembling and Unfolding the Handle

Steps to assemble and adjust the mower handle.

Operation

Filling the Fuel Tank

Instructions for safely filling the fuel tank.

Maintenance

Recommended Maintenance Schedule

Schedule for routine maintenance tasks.

Preparing for Maintenance

Safety steps before performing maintenance.

Storage

Preparing the Mower for Storage

Steps to prepare the mower for off-season storage.

Removing the Mower from Storage

Summary

Introduction

Warnings and Precautions

Important safety information and legal notices.

Service

Safe Handling of Gasoline

Procedures for handling gasoline safely.

Setup

Assembling and Unfolding the Handle

Steps to assemble and adjust the mower handle.

Operation

Filling the Fuel Tank

Instructions for safely filling the fuel tank.

Maintenance

Recommended Maintenance Schedule

Schedule for routine maintenance tasks.

Preparing for Maintenance

Safety steps before performing maintenance.

Storage

Preparing the Mower for Storage

Steps to prepare the mower for off-season storage.

Removing the Mower from Storage

This document is an operator's manual for the Toro 21in Super Recycler® Lawn Mower, covering models 20092, 20092C, 20095, and 20095C, with serial numbers 280000001 and up. It provides comprehensive information on the safe and proper operation, maintenance, and storage of the device.

Function Description:

The Toro 21in Super Recycler® Lawn Mower is designed for cutting grass and leaves. It offers multiple modes of operation: recycling clippings back into the lawn, bagging clippings, and side-discharging clippings for very tall grass. Electric-start models are available, providing an alternative to recoil starting. The mower is equipped with a self-propel drive system, allowing the user to walk at a comfortable pace while the mower automatically keeps pace.

Important Technical Specifications:

Engine: The manual refers to an "Engine Owner's Manual" for detailed specifications regarding the US Environmental Protection Agency (EPA) and California Emission Control Regulation of emission systems, maintenance, and warranty. It notes that the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE J1940, but the actual engine horsepower will be significantly lower as configured for safety, emission, and operating requirements.
Blade: The mower uses a 21-inch blade. The blade bolt should be tightened to 60 ft-lb (82 N·m).
Oil Capacity: Maximum oil fill is 20 oz. (0.59 l) of SAE 30W detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher.
Battery (Electric-Start Models): The battery charger has an input of 120VAC 60HZ and an output of 13.2VDC XXXmA. It uses a 40-amp plug-in type fuse for protection.
Cutting Height: Adjustable, with settings ranging from 1-1/4 inches (3 cm) to 4-1/4 inches (11 cm).
Handle Height: Adjustable to three positions for user comfort.
Weight: Not specified in the provided text.
Dimensions: Not specified in the provided text.

Usage Features:

Assembly and Unfolding the Handle: The handle needs to be assembled and unfolded carefully, ensuring cables are routed to the outside of the handle to prevent damage. Handle bolts should be torqued to 120 to 160 in-lb (14 to 17 N·m).
Starter Rope Installation: The starter rope is routed through a guide on the handle. For easier installation, the control bar on the handle can be squeezed.
Engine Oil Filling: The mower is shipped without oil and must be filled with SAE 30W detergent oil to the "Full" line on the dipstick before first use. Overfilling should be avoided.
Fuse Installation (Electric-Start Models): A 40-amp fuse must be installed in the fuse holder to enable electric starting and battery charging.
Fuel Tank Filling: The fuel tank should be filled outdoors with fresh unleaded regular gasoline. Fuel stabilizer is recommended for fuel older than 30 days to reduce starting problems.
Starting the Engine: Requires pulling the blade control bar to the handle and either turning the ignition key (electric-start models) or pulling the recoil start handle.
Stopping the Engine: Releasing the blade control bar stops the engine, and the blade should stop within 3 seconds.
Self-Propel Drive: The mower automatically keeps pace with the user when operating the self-propel drive.
Adjusting Cutting Height: All four wheels should be set to the same height. Moving levers forward raises the mower, and moving them rearward lowers it.
Adjusting Handle Height: The handle can be locked into one of three positions for user comfort.
Recycling Clippings: The mower is factory-ready for recycling. The rear discharge plug must be securely in place.
Bagging Clippings: The grass bag can be installed after removing the side discharge chute (if present) and locking the side discharge door. The starter rope needs to be routed around the lower rope guide.
Side-Discharging Clippings: Used for very tall grass. Requires removing the grass bag (if present), inserting the rear discharge plug, unlocking and lifting the side discharge door, and installing the side discharge chute. The side discharge door should be locked after closing.
Mowing Tips: Clear the area of debris, avoid striking solid objects, stop the engine if vibration occurs, replace the blade as needed, cut only about a third of the grass blade at a time, mow dry grass or leaves, and alternate mowing direction for even fertilization. For cutting leaves, ensure half of the lawn shows through the cut leaf cover and adjust cutting height as needed.

Maintenance Features:

Maintenance Schedule: A detailed schedule is provided, including:
- After the first 5 hours: Change engine oil.
- Before each use or daily: Check engine oil level, ensure blade stops within 3 seconds, clean grass clippings and dirt from under the mower.
- Every 25 hours: Charge battery, lubricate rear wheel gears, replace/sharpen blade.
- Every 50 hours: Change engine oil.
- Every 100 hours: Clean cooling system, replace spark plug.
- Before storage: Charge battery, empty fuel tank, replace air filter, check spark plug, and refer to engine owner's manual for additional procedures.
- Yearly: Replace air filter, check spark plug, and refer to engine owner's manual for additional procedures.
Preparing for Maintenance: Always stop the engine, wait for moving parts to stop, and disconnect the spark plug wire before performing maintenance.
Replacing the Air Filter: Performed yearly. Involves opening the air filter cover, replacing the filter, and reinstalling the cover.
Changing the Engine Oil: Performed after the first 5 hours and every 50 hours thereafter. Involves warming the engine, removing the dipstick, tipping the mower to drain old oil, pouring new oil to the "Full" line, and securely installing the dipstick. Used oil should be disposed of properly.
Charging the Battery (Electric-Start Models): Charge for 24 hours initially, then monthly (every 25 starts) or as needed. Connect the charger to the mower wire harness and plug into a wall outlet.
Lubricating the Wheel Gears: Performed every 25 hours. Involves wiping grease fittings clean and applying 2-3 pumps of #2 multi-purpose lithium-base grease.
Replacing the Blade: Performed every 25 hours or more frequently if dull. Requires disconnecting the spark plug wire, tipping the mower, using a block of wood to hold the blade, removing the old blade, installing the new blade with curved ends pointing toward the mower housing, and tightening the blade bolt to 60 ft-lb (82 N·m) with a torque wrench.
Cleaning the Mower: Performed before each use or daily. Involves attaching a garden hose to the washout port, running the engine until clippings stop coming out, stopping the engine, disconnecting the hose, and running the engine for a few minutes to dry the housing. Eye protection is recommended.
Storage: Prepare the mower for storage by adding fuel stabilizer, running the engine until it stops from lack of fuel, removing the spark plug, adding oil to the cylinder, loosely installing the spark plug, tightening all nuts, bolts, and screws, and charging the battery (for electric-start models). The handle can be folded for compact storage.
Removing from Storage: Involves removing the spark plug, spinning the engine to blow out excess oil, installing and tightening the spark plug, charging the battery (electric-start models), and connecting the spark plug wire.

The manual also includes important safety warnings, such as the California Proposition 65 warning for engine exhaust, warnings about flammable gasoline, sharp blades, and the importance of eye protection. It emphasizes reading the manual thoroughly and contacting an Authorized Service Dealer for repairs or if issues arise.