Toro Workman 07040 User Manual

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................9
1InstallingtheSteeringWheel(International
ModelsOnly)...................................................9
2CheckingtheFluidLevelsandTire
Pressure.........................................................9
3BurnishingtheBrakes....................................10
4ReadingtheManualandViewingthe
SetupMaterial...............................................10
ProductOverview....................................................11
Controls...........................................................12
Specications..................................................15
Attachments/Accessories.................................15
BeforeOperation.................................................16
BeforeOperationSafety...................................16
PerformingDailyMaintenance..........................16
CheckingtheTirePressure...............................16
AddingFuel......................................................17
BreakinginaNewMachine..............................17
DuringOperation.................................................18
DuringOperationSafety...................................18
OperatingtheCargoBed..................................20
UsingtheRearCargoBedAccessory
Mount............................................................22
LoadingtheCargoBed.....................................23
StartingtheEngine...........................................23
StoppingtheMachine.......................................24
ParkingtheMachine.........................................24
AfterOperation....................................................24
AfterOperationSafety......................................24
TransportingtheMachine.................................24
TowingtheMachine..........................................25
TowingaTrailer................................................25
Maintenance...........................................................26
RecommendedMaintenanceSchedule(s)...........27
DailyMaintenanceChecklist.............................28
MaintainingtheMachineunderSpecial
OperatingConditions....................................28
Pre-MaintenanceProcedures..............................29
MaintenanceSafety..........................................29
PreparingtheMachineforMaintenance............29
LiftingtheMachine...........................................30
AccessingtheHood..........................................30
RaisingandLoweringtheSeat
Assembly......................................................31
RemovingtheSeatAssembly...........................31
InstallingtheSeatAssembly.............................31
Lubrication..........................................................32
GreasingtheMachine.......................................32
GreasingtheFrontWheelBearings..................32
EngineMaintenance...........................................35
EngineSafety...................................................35
ServicingtheAirCleaner..................................35
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................38
AdjustingtheHigh/LowIdle..............................39
FuelSystemMaintenance...................................39
InspectingFuelLinesandConnections.............39
ReplacingtheFuelFilter...................................39
ServicingtheCarbonCanister..........................40
ElectricalSystemMaintenance...........................41
ElectricalSystemSafety...................................41
ServicingtheBattery.........................................41
ReplacingtheFuses.........................................43
MaintainingtheHeadlights...............................44
DriveSystemMaintenance..................................45
MaintainingtheTires........................................45
AdjustingtheFrontWheelAlignment................45
CheckingtheTransaxle-FluidLevel..................47
ChangingtheTransaxleFluid...........................47
CheckingtheNeutralGear-Shift
Position.........................................................47
AdjustingtheNeutralGear-Shift
Position.........................................................48
MaintainingthePrimary-DriveClutch................48
ReducingtheT opSpeed...................................49
CoolingSystemMaintenance..............................50
CleaningtheEngine-CoolingAreas..................50
BrakeMaintenance.............................................50
CheckingtheParkingBrake.............................50
AdjustingtheParkingBrake..............................50
CheckingtheBrake-FluidLevel........................51
InspectingtheBrakes.......................................51
ChangingtheBrakeFluid.................................51
BeltMaintenance................................................52
ServicingtheDriveBelt.....................................52
AdjustingtheStarter-GeneratorBelt.................52
ChassisMaintenance...........................................53
AdjustingtheCargo-BedLatches.....................53
Cleaning..............................................................53
WashingtheMachine.......................................53
Storage...................................................................54
StorageSafety..................................................54
StoringtheMachine..........................................54
3

Toro Workman 07040 Specifications

General

Brand	Toro
Model	Workman 07040
Category	Utility Vehicle
Language	English