Toro Z Master 4000 Series - Maintenance Procedures; Maintenance Safety; Recommended Maintenance Schedule

KawasakiEngineRemoval(continued)
g346048
Figure9
15.Removetheventlinefromtheaircleaner,ifapplicable.
16.Disconnecttheclutchwirefromtheclutch.
17.Removetheclutchmounting7/16inchbolt,2bellevillewashers,andat
washer.Sliptheclutchoffofthecrankshaft.
Note:Beforeremovingtheclutch,notetheorientationoftheclutchwire
andtheclutch.
18.Removetheenginepulleyandretainthesquarekeyforuseinreassembly.
19.Removetheclutchharnessfromtheharnessretainerontheclutchanchor.
20.Removethe3/8inchenginemountingboltsecuringtheclutchanchorto
thechassis.
21.Removethe3(3/8inch)enginemountingbolts.
22.Usinganappropriateliftingdevice,lifttheengineawayfromtheframe.
KawasakiEngineInstallation
1.Usinganappropriateliftingdevice,installtheengineintopositiononthe
frame.
2.Installthe3(3/8inch)enginemountingbolts.T orqueto37–44N•m(30±3
ft-lb)
3.Installthe3/8inchenginemountingboltsecuringtheclutchanchortothe
chassis.
4.Installtheclutchharnesstotheharnessretainerontheclutchanchor.
5.Installtheenginepulleyandsquarekey.
6.Installtheclutchtothecrankshaft.Installtheclutchmounting7/16inchbolt,
2bellevillewashers,andatwasher.T orqueto37–82N•m(49-61ft-lb).
7.Connecttheclutchwiretotheclutch.
8.Installtheventlinetotheaircleaner,ifapplicable.
9.Connectthefuelsupplylineatthefuellter.
4000SeriesZMASTER®ServiceManual
Page4–7
Engine:ServiceandRepairs
3442-427RevA