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Toshiba MMU-AP0242H User Manual

Toshiba MMU-AP0242H
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FILE NO. A08-004
PRINTED IN JAPAN, Oct., 2008 ToMo
SERVICE MANUAL
<4-Way Air Discharge Cassette Type>
MMU-AP0092H, MMU-AP0122H,
MMU-AP0152H, MMU-AP0182H,
MMU-AP0242H, MMU-AP0272H,
MMU-AP0302H, MMU-AP0362H,
MMU-AP0482H, MMU-AP0562H,
This Service Manual describes contents of the 4-Way Air Discharge Cassette indoor unit.
For the outdoor unit, refer to the Manual with FILE No. A03-009, A05-004, A05-015.

Other manuals for Toshiba MMU-AP0242H

Questions and Answers:

Toshiba MMU-AP0242H Specifications

General IconGeneral
BrandToshiba
ModelMMU-AP0242H
CategoryAir Conditioner
LanguageEnglish

Summary

SAFETY CAUTION

General Safety Precautions

Describes critical safety warnings and precautions to prevent hazards during operation and maintenance.

New Refrigerant (R410A)

Safety Cautions for New Refrigerant

Highlights safety measures and differences when using R410A refrigerant compared to R22.

Installation and Service Cautions

Details specific cautions for installing and servicing units with R410A refrigerant.

Pipe Material Specifications

Specifies required materials and considerations for refrigerant piping, including copper pipe and flare nuts.

Tools for R410A Installation

Required Tools for R410A

Lists tools exclusively for R410A and interchangeable tools for installation.

Refrigerant Recharge and Environment

Recharge of Refrigerant Procedure

Outlines the correct procedure for recharging refrigerant to ensure safety and performance.

Environmental Protection Measures

Emphasizes using vacuum pump methods and avoiding refrigerant discharge to protect the environment.

Unit Specifications

Indoor Unit Specifications Overview

Provides detailed technical specifications for indoor units, including capacity, power, and dimensions.

Construction Views (External)

MMU-AP0092H, AP0122H Dimensions

Displays external dimensions, installation space, and connection port locations for specific models.

Wiring Diagram

4-Way Air Discharge Cassette Type Wiring

Illustrates the electrical connections for the indoor unit and its components.

Parts Rating and Identification

Component Parts Rating

Lists the ratings and specifications for various internal parts of the air conditioner.

Name of Each Part

Identifies and labels key external and internal components of the unit.

Remote Controller Interface

Remote Controller Display Elements

Explains the function of each indicator and icon shown on the remote controller display.

Remote Controller Operation Guide

Operation Section Buttons

Details the function of each button on the remote controller for selecting operations.

Air Conditioner Usage Procedure

Correct Usage Steps

Provides a step-by-step guide for initial operation, mode selection, air volume, and temperature settings.

Automatic Operation Modes

Automatic Operation (Super Heat Recovery)

Explains the automatic operation mode for Super Heat Recovery models based on temperature.

Wind Direction Adjustment

Louver Adjustment Guidelines

Details how to adjust louvers for optimal cooling and heating performance, including cautions.

Louver Swing and Direction Control

Setting Louver Swing and Direction

Describes how to start, stop, and set the swing and individual direction of the louvers.

Timer Operation Methods

Setting Timer Operations

Explains how to set OFF, Repeat OFF, and ON timers using the remote controller.

Installation Location and Precautions

Installation Place Considerations

Advises on selecting appropriate installation locations and avoiding unsuitable environments.

Electrical Wiring Safety

Emphasizes essential safety precautions for electrical wiring, including grounding and leakage breakers.

Routine Maintenance Procedures

Air Filter and Unit Cleaning

Guides on cleaning air filters, panels, and discharge louvers for optimal performance.

Remote Controller, Periodic Checks, and Storage

Details cleaning remote controller, periodic checks, and storage procedures.

Maintenance Recommendations

Regular Cleaning and Maintenance

Recommends regular cleaning and maintenance to ensure efficient operation and longevity.

Re-Installation and Heat Exchanger Cleaning

Advises on safe re-installation and proper cleaning methods for the heat exchanger.

Air Conditioner Operations and Conditions

Pre-Operation Checks and System Protections

Lists essential checks before operation and details system protections and operating conditions.

Symptom Identification and Troubleshooting

Common Symptoms and Causes

Lists common symptoms and their potential causes, distinguishing between normal operation and issues.

Error Confirmation and History

Checking Error Codes

Explains how to confirm error codes and indoor unit addresses displayed on the remote controller.

Error History Confirmation Procedure

Details the steps to access and review the stored error history for troubleshooting.

Installation Manual and Safety Precautions

Accessory Parts List

Lists accessory parts included with the unit and separately sold items required for installation.

General Installation Safety

Provides critical safety warnings and precautions related to the installation process.

Installation Place Selection

New Refrigerant (R410A) Installation Safety

Covers safety precautions specific to installing air conditioners with R410A refrigerant.

Suitable Installation Locations

Specifies conditions and locations suitable for installing the air conditioner, ensuring safety and proper function.

Installation Space and Dimensions

Required Installation Space

Details the necessary clearances for installation and servicing, including for fresh-air inlets.

Ceiling Height and Discharge Direction

Explains settings related to ceiling height, high ceilings, and air discharge direction options.

Installation Procedures

External View and Hanging Bolt Installation

Shows the external view and describes the process of installing hanging bolts for ceiling mounting.

Ceiling Treatment and Hanging Bolt Details

Covers ceiling foundation reinforcement, hanging bolt types, and installation methods.

Ceiling Installation Details

Ceiling Opening and Hanging Bolt Procedures

Details steps for creating ceiling openings and attaching hanging bolts and brackets for indoor unit mounting.

Ceiling Panel and Remote Controller Installation

Guides on installing the ceiling panel and remote controller, including wireless types.

Drain Piping Work

Drain Piping Material and Connections

Specifies materials for drain piping and connection methods, including heat insulation.

Drain Up Piping and Water Drainage Check

Explains drain-up piping options and procedures for checking water drainage during installation.

Refrigerant Piping and Evacuating

Refrigerant Piping Requirements

Details requirements for copper pipe, flare nut works, and important points for piping work.

Pipe Size and Flaring Specifications

Lists pipe sizes and specifications for flaring, including differences for R410A.

Refrigerant Piping and Electrical Work

Flare Pipe Connections and Torque

Provides instructions and torque specifications for tightening flare pipe connections to prevent leaks.

Airtight, Purge, Thermal Insulation, and Electrical Safety

Covers airtight testing, thermal insulation, electrical safety, and wiring specifications.

Electrical Wiring Connections

Communication and Remote Controller Wiring

Details specifications and precautions for communication lines and remote controller wiring.

Wire Connection Procedures

Guides on correctly connecting wires to terminal blocks and securing them with cord clamps.

Wiring Diagrams and Connections

Remote Controller and Inter-Unit Wiring

Shows wiring diagrams for remote controllers and connections between indoor and outdoor units.

Flow Selector, Ceiling Panel, and System Wiring

Illustrates wiring for optional flow selector units, ceiling panels, and system connections.

Applicable Controls and Settings

Changing Applicable Control Settings

Explains the basic procedure for changing settings for applicable controls like filters and high ceilings.

Installing Separately Sold Filters

Guides on setting the ceiling type when installing optional filters.

Installing Indoor Units on High Ceilings

Details how to adjust settings for indoor units installed at higher than standard ceiling heights.

Advanced Remote Controller Functions

Wireless Controller Settings and Filter Sign

Explains wireless controller settings and filter sign lighting time adjustments.

Heating Efficiency, Wind Direction, and Swing Setup

Guides on improving heating, setting horizontal wind, and configuring louver swing types.

Louver Control and Group Operations

Louver Swing Modes and Locking

Explains dual swing, cycle swing, and how to lock louvers for specific air direction control.

Remote Controller Sensor and Group Management

Describes enabling the remote controller sensor and managing multiple units in group control.

Test Run Procedures

Pre-Test Run Checks

Lists essential checks before performing a test run to ensure safety and proper operation.

Executing Test Run (Wired Remote)

Provides step-by-step instructions for conducting a test run using a wired remote controller.

Executing Test Run (Wireless Remote)

Details the procedure for performing a test run using a wireless remote controller.

Routine Maintenance

Cleaning Air Filters and Unit Components

Guides on cleaning air filters, panels, and discharge louvers for optimal performance.

Troubleshooting and Error Checks

Maintenance Parts Check

Provides a list of parts to check visually or audibly and their corresponding maintenance actions.

Error Confirmation and History

Explains how to confirm detected error codes and access the error history log.

Refrigerating Cycle Diagram

Functional Parts and Outline

Illustrates the refrigerating cycle and describes the function of key components like PMV and sensors.

Control Specifications Overview

Power Supply Reset and Mode Selection

Details how the unit behaves after power reset and outlines operation mode selections via remote control.

Room Temperature Control Settings

Specifies the adjustable temperature ranges for wired and wireless remote controllers in different modes.

Louver Control Details

4-Way Cassette Louver Position and Swing

Explains how to set louver positions and swing modes for 4-way discharge cassette units.

Advanced Louver Control Options

Louver Swing Mode Selection

Details the selection of standard, dual, and cycle swing modes for louvers.

Louver Locking (Fixing)

Describes how to lock louvers to specific positions for customized air direction.

Control Circuit Configuration

Indoor Unit Controller Block Diagram

Provides a block diagram illustrating the internal control circuit of the indoor unit.

Wired Remote Controller Connection

Shows how to connect wired remote controllers and weekly timers to the indoor unit.

Wireless Remote Controller Kit Connection

Illustrates the connection of the wireless remote controller kit to the indoor unit.

Combined Remote Controller Connections

Wired and Wireless Remote Controller Setup

Details the connections for using both wired and wireless remote controllers simultaneously with the indoor unit.

Indoor P.C. Board Component Layout

Indoor P.C. Board Connector Identification

Labels and describes the function of connectors and components on the indoor unit's P.C. board.

Test Run Functions

Cooling/Heating Test Run Procedures

Provides step-by-step instructions for performing cooling and heating test runs using wired remote controllers.

Wireless Remote Controller Test Run

Test Run Steps (Wireless Remote)

Details the specific procedures for conducting test runs using a wireless remote controller.

Indoor Unit Operation Check Function

Checking Indoor Unit Operation Status

Explains how to check indoor unit operation directly using short-circuiting pins on the P.C. board.

Optional Connector Specifications

Indoor P.C. Board Optional Connector Details

Lists specifications for optional connectors on the indoor unit's P.C. board, including HA and ventilation fan control.

Applied Control Setup

Indoor Unit Function Selection Setup

Guides on how to set specific functions for indoor units using the wired remote controller.

Remote Location Control

Remote ON/OFF Control Box Wiring

Details the wiring and control items for the remote location ON/OFF control box.

Ventilating Fan Control

Ventilating Fan Control via Remote Controller

Explains how to control ventilating fans remotely, including wiring and setup procedures.

Prevention Controls

Leaving-ON Prevention Control

Describes the function that prevents accidental leaving-ON of indoor units, often used with card switches.

Power Peak-Cut Control

Explains the power peak-cut function that triggers a forced thermostat-OFF operation.

Address Setup from Remote Controller

Manual Address Setup Procedure

Guides on manually setting indoor unit addresses, line addresses, and group addresses via remote controller.

Indoor Unit Number Confirmation

Confirming Indoor Unit Position

Explains how to check the indoor unit number and its address recognition by the remote controller.

Confirming Indoor Unit Position by Address

Details how to verify indoor unit numbers within a group control by their address.

Function Selection Setup

Setting Unit Functions via Remote Controller

Guides on performing function selection setup for indoor units using the remote controller's menu.

Checking Unit Numbers via Remote Controller

Checking All Unit Numbers Manually

Explains how to check all indoor unit numbers and their piping positions using the wired remote controller.

Changing Indoor Unit Addresses

Manual Address Change Procedure

Details the steps to change indoor unit addresses from an arbitrary wired remote controller.

Error Clearing Procedures

Clearing Outdoor Unit Errors

Describes how to clear errors detected in the outdoor unit using the remote controller's service monitor.

Clearing Indoor Unit Errors

Explains how to clear errors for the indoor unit using the ON/OFF button on the remote controller.

Remote Controller Monitoring Functions

Using the Remote Controller Monitor

Guides on using the remote controller's monitoring function to check sensor temperatures and operating status.

Troubleshooting Summary and Procedures

Troubleshooting Overview

Summarizes common issues, applicable models, required tools, and initial checks before troubleshooting.

Troubleshooting Steps

Outlines a systematic procedure to follow when a trouble occurs for diagnosis.

Indoor Unit Error Code List

Indoor Unit Error Detection Codes

Lists error codes detected by various devices and their corresponding main defective positions and descriptions.

Remote Controller Error Display Check

Wired Remote Controller Error Confirmation

Explains how to confirm error codes and navigate error history using a wired remote controller.

Reading Check Monitor Display

Provides guidance on interpreting the 7-segment display for check codes and monitor information.

Central Remote Controller Error Check

Central Remote Controller Error Confirmation

Details how to confirm error codes and alarm histories using a central remote controller.

Wireless Remote Controller Error Display

Indoor Unit Display Part (Wireless) Error Codes

Lists error codes displayed on the wireless remote controller's receiving unit and their causes.

Check Codes for Super Modular Multi System

Remote Controller and Outdoor Unit Check Codes

Provides a comprehensive list of check codes, detected positions, statuses, and error detection conditions.

Sensor Characteristics

Indoor Unit Temperature Sensor Data

Displays resistance versus temperature characteristics for indoor TA, TC1, TC2, and TCJ sensors.

Component Detachments and Attachments

Suction Grille Removal and Installation

Provides step-by-step instructions for detaching and attaching the suction grille for maintenance.

Electric Parts Cover Removal and Installation

Details the procedure for removing and installing the electric parts cover.

Component Detachments (Continued)

Adjust Corner Cap Removal and Attachment

Guides on how to detach and attach the adjust corner cap for panel access.

Ceiling Panel Detachment and Attachment

Ceiling Panel Removal and Installation

Provides detailed steps for removing and installing the ceiling panel, including connector disconnection.

Control P.C. Board Replacement

Control P.C. Board Detachment and Attachment

Outlines the procedure for detaching and attaching the control P.C. board, including connector removal.

Drain Cap Removal and Attachment

Drain Cap Detachment and Attachment Steps

Details the procedure for removing and attaching the drain cap, including draining accumulated water.

Fan Motor Detachment and Attachment

Fan Motor Removal and Installation

Provides detailed steps for detaching and attaching the fan motor, including component removal and reassembly.

Drain Pump Replacement

Drain Pump Detachment and Attachment

Guides on how to detach and attach the drain pump, including hose and connector management.

Float Switch and Drain Pan Replacement

Float Switch Assembly Replacement

Details the procedure for removing and attaching the float switch assembly.

Drain Pan Removal and Attachment

Explains how to remove and attach the drain pan, including fixing screws.

PMV Motor Replacement

PMV Motor Detachment and Attachment

Provides instructions for removing and attaching the PMV motor, including torque control.

Heat Exchanger Replacement

Heat Exchanger Detachment and Attachment

Details the steps for removing and attaching the heat exchanger, including refrigerant recovery.

P.C. Board Exchange Procedures

P.C. Board Exchange for Indoor Service

Outlines procedures for replacing the indoor unit P.C. board, including data backup and restoration.

P.C. Board Replacement Steps

Reading EEPROM Data Before Replacement

Explains how to read setting data from EEPROM using the remote controller before replacing the P.C. board.

P.C. Board Replacement and System Configuration

Details the process of replacing the P.C. board and configuring system settings, including group operations.

Wiring Setting Data to EEPROM

Setting Data Transfer Procedure

Guides on writing setting data to EEPROM, including type, capacity, and address settings.

Exploded Views and Parts List (Models MMU-AP0092H to AP0242H)

Exploded View of Indoor Unit Components

Provides an exploded view of the indoor unit components for specific models.

Exploded Views and Parts List (Models MMU-AP0092H to AP0242H) - Continued

Sensor and Terminal Block Parts

Lists parts numbers for sensors, terminals, and the P.C. board for specific models.

Exploded Views and Parts List (Models MMU-AP0272H to AP0562H)

Exploded View of Indoor Unit Components (Continued)

Shows an exploded view of indoor unit components for larger capacity models.

Exploded Views and Parts List (Models MMU-AP0272H to AP0562H) - Continued

Parts List for Larger Capacity Models

Lists part numbers for components in larger capacity indoor units.

Exploded Views and Parts List (Remote Controllers)

Remote Controller RBC-U31 Series Components

Provides an exploded view and parts list for the RBC-U31 series remote controllers.

Exploded Views and Parts List (Remote Controllers) - Continued

Remote Controller RBC-AX31U Series Components

Displays an exploded view and parts list for the RBC-AX31U series remote controllers.

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