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Toshiba RAS-22SAV-E User Manual

Toshiba RAS-22SAV-E
109 pages
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R410A
FILE NO. A07-008
SERVICE MANUAL
SPLIT TYPE
Indoor Unit
<High Wall, Heat PumpType>
RAS-18SKV-E
RAS-22SKV-E
RAS-18SKVR-E
RAS-22SKVR-E
Printed in Japan, Feb., 2008
Outdoor Unit
<Heat PumpType>
RAS-18SAV-E
RAS-22SAV-E

Table of Contents

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Toshiba RAS-22SAV-E Specifications

General IconGeneral
BrandToshiba
ModelRAS-22SAV-E
CategoryAir Conditioner
LanguageEnglish

Summary

1. SAFETY PRECAUTIONS

For general public use

Safety guidelines for general users regarding power supply cord.

CAUTION

Important warnings related to new refrigerant installation and power supply.

DANGER

Critical warnings about high voltage, electrical shock, and proper grounding.

WARNING

General warnings for safe operation, installation, and electrical work.

2. SPECIFICATIONS

2-2. Operation Characteristic Curve

Graphs showing operational characteristics vs. compressor speed.

2-3. Capacity Variation Ratio According to Temperature

Graphs illustrating capacity changes based on outdoor temperature.

3. REFRIGERANT R410A

3-1. Safety During Installation/Servicing

Safety precautions for handling R410A during installation and servicing.

3-2. Refrigerant Piping Installation

Guidelines for installing refrigerant piping with R410A.

3-2-1. Piping Materials and Joints Used

Details on copper pipes and joint types for R410A.

3-2-2. Processing of Piping Materials

Procedures for processing piping materials, including flare processing.

3-3. Tools

Lists tools required for R410A installation and general tools.

3-4. Recharging of Refrigerant

Step-by-step guide for recharging refrigerant.

3-5. Brazing of Pipes

Information on brazing pipe materials and flux usage.

3-5-3. Brazing

Procedure for brazing, focusing on preventing oxidation.

4. CONSTRUCTION VIEWS

4-1. Indoor Unit

Exploded view and dimensions of the indoor unit.

4-2. Indoor Unit

Exploded view and dimensions of the indoor unit.

4-3. Outdoor Unit

Exploded view and dimensions of the outdoor unit.

5. WIRING DIAGRAM

6. SPECIFICATIONS OF ELECTRICAL PARTS

7. REFRIGERANT CYCLE DIAGRAM

7-2. Operation Data

Tables showing operational data for cooling and heating modes.

8. CONTROL BLOCK DIAGRAM

8-1. Indoor Unit

Block diagram showing the control logic of the indoor unit.

8-2. Outdoor Unit (Inverter Assembly)

Block diagram detailing the outdoor unit's control system.

9. OPERATION DESCRIPTION

9-1. Outline of Air Conditioner Control

Overview of the air conditioner's control system functions.

9-2. Operation Description

Detailed description of various operational modes and functions.

1. Operation control

Control flow and applicable data for basic operation.

2. Cooling/Heating operation

Control flow for cooling and heating modes.

3. AUTO operation

Control flow for automatic operation mode.

4. DRY operation

Control flow for dry operation mode.

2. Indoor fan motor control

Details on indoor fan motor speed control in cooling operation.

3. Outdoor fan motor control

Control methods for the outdoor fan motor speed.

4. Capacity control

How capacity is adjusted based on load via compressor revolution.

5. Current release control

Function to prevent inverter damage by controlling current.

6. Release protective control by temperature of indoor heat exchanger

Protective control for indoor heat exchanger temperature.

7. Defrost control

Control logic for defrost operation in heating mode.

9. ECO operation

Explanation of the energy-saving ECO operation mode.

10. Temporary operation

How to perform temporary AUTO or COOL operation.

11. Air purifying control

Functionality of the air purification system.

12. Pulse Modulating valve (P.M.V.) control

Control mechanism of the Pulse Modulating Valve.

13. Self-Cleaning function

How the self-cleaning function operates after cooling/dry cycles.

14. Remote-A or B selection

Setting the remote control for multi-unit installations.

15. QUIET mode

Operation of the quiet mode for reduced noise.

16. COMFORT SLEEP mode

Function for energy saving and comfort during sleep.

17. Short Timer

Purpose and setting of the short timer.

18. One-Touch Comfort

Fully automated operation tailored to user preferences.

19. Hi-POWER Mode

Operation mode for faster cooling or heating.

20. FILTER Indicator

Indicator for filter cleaning notification.

9-3. Auto Restart Function

Functionality for automatic restart after power failure.

9-3-2. How to Cancel the Auto Restart Function

Procedure to disable the auto restart function.

9-4. Remote Controller and Its Fuctions

Identification and operation of remote controller functions.

4. DRY OPERATION (COOLING ONLY)

Details on dry operation for dehumidification.

5. AIR PURIFYING OPERATION

Operation of the air purifier and ionizer.

6. Hi-POWER OPERATION

How to activate Hi-POWER mode.

7. ECO OPERATION

How to activate ECO mode for energy saving.

8. TEMPORARY OPERATION

Performing operation without the remote control.

9. TIMER OPERATION

Setting ON and OFF timers for operation.

10. PRESET OPERATION

Setting preferred operations for future use.

11. AUTO RESTART OPERATION

Setting the auto restart function after power failure.

12. QUIET OPERATION

How to activate quiet operation for reduced noise.

13. COMFORT SLEEP OPERATION

Activating comfort sleep mode for energy saving.

14. SLEEP TIMER OPERATION

Setting the sleep timer.

9-4-3. Name and Functions of Indications on Remote Controller

Explains the display symbols and indicators on the remote controller.

10. INSTALLATION PROCEDURE

10-1. Installation Diagram of Indoor and Outdoor Units

Diagram showing the placement of indoor and outdoor units.

10-2. Optional Parts, Accessories and Tools

Lists optional parts, accessories, and tools for installation.

10-2-3. Installation/Servicing Tools

Details new tools required for R410A and changes in components.

10-3. Indoor Unit

Guidelines for installing the indoor unit.

10-3-1. Installation Place

Recommended locations for indoor unit installation.

10-3-2. Drilling a Hole and Mounting Installation Plate

Procedures for drilling holes and mounting the installation plate.

10-3-3. Electrical Work

Instructions for electrical connections and power supply.

10-3-4. Wiring Connection

Steps for connecting the indoor unit's wiring.

10-3-5. Piping and Drain Hose Installation

How to install piping and the drain hose for the indoor unit.

10-3-6. Indoor Unit Installation

Final steps for mounting and securing the indoor unit.

10-3-7. Drainage

Procedures for ensuring proper drainage of the indoor unit.

10-4. Outdoor Unit

Guidelines for installing the outdoor unit.

10-4-1. Installation Place

Recommended locations for outdoor unit installation.

10-4-2. Draining the Water

How to install water-proof caps and drain nipple for outdoor unit.

10-4-3. Refrigerant Piping Connection

Instructions for connecting refrigerant pipes, including flaring.

10-4-4. Evacuating

Procedure for evacuating air from the system using a vacuum pump.

10-4-5. Wiring Connection

Steps for connecting power and connecting cables to the outdoor unit.

10-5. Test Operation

Procedures for testing the system after installation.

10-5-1. Gas Leak Test

How to check for gas leaks after installation.

10-5-2. Test Operation

Steps to perform a system test operation.

10-5-3. Auto Restart Setting

How to set the auto restart function.

10-5-4. Remote Controller A or B Selection

Setting the remote controller for multi-unit installations.

11. HOW TO DIAGNOSE THE TROUBLE

Precautions when handling the new inverter (3DV Inverter)

Safety warnings for working with the new inverter.

Precautions when inspecting the control section of the outdoor unit

Safety measures for inspecting the outdoor unit's control section.

11-1. First Confirmation

Initial checks for power supply, voltage, and normal operation.

11-2. Primary Judgment

Methods for initial troubleshooting.

11-3. Judgment by Flashing LED of Indoor Unit

Diagnosing issues using indoor unit LED indicators.

11-4. Self-Diagnosis by Remote Controller (Check Code)

Using the remote controller for self-diagnosis and check codes.

11-4-1. How to Use Remote Controller in Service Mode

Steps to enter service mode for diagnosis.

11-4-2. Caution at Servicing

Important cautions to follow during servicing.

11-5. Judgment of Trouble by Every Symptom

Troubleshooting based on specific symptoms.

11-5-1. Indoor Unit (Including Remote Controller)

Troubleshooting steps for the indoor unit and remote controller.

(3) Only the indoor motor fan does not operate

Troubleshooting steps if the indoor fan motor fails to operate.

(4) Indoor fan motor automatically starts to rotate by turning on power supply

Troubleshooting fan motor auto-rotation upon power-on.

(5) Troubleshooting for remote controller

Diagnostic steps for remote controller issues.

11-5-2. Wiring Failure (Interconnecting and Serial Signal Wire)

Diagnosing problems related to wiring failures.

11-6. Check Code 18 and 1E

Troubleshooting specific error codes related to sensors and gas leakage.

11-7. Troubleshooting

General troubleshooting guide.

11-8. How to Diagnose Trouble in Outdoor Unit

Diagnostic procedures for the outdoor unit.

11-8-1. Summarized Inner Diagnosis of Inverter Assembly

Overview of inverter assembly diagnosis.

11-9. How to Check Simply the Main Parts

Simple checks for major components.

11-9-1. How to Check the P.C. Board (Indoor Unit)

Procedures for checking the indoor unit's P.C. board.

11-9-2. P.C. Board Layout

Layout diagram of the indoor unit's P.C. board.

11-9-3. Indoor Unit (Other Parts)

Checking procedures for other indoor unit parts.

11-9-4. Outdoor Unit

Checking procedures for outdoor unit components.

11-9-5. Checking Method for Each Part

Detailed checking methods for capacitors and diode blocks.

11-10. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad

Simple method to determine if the outdoor fan motor is functional.

12. HOW TO REPLACE THE MAIN PARTS

12-1. Indoor Unit

Procedures for replacing main parts of the indoor unit.

12-2. Microcomputer

Procedure for replacing the microcomputer.

12-3. Outdoor Unit

Procedures for detaching and attaching the outdoor unit.

13. EXPLODED VIEWS AND PARTS LIST

13-1. Indoor Unit

Exploded view and parts list for the indoor unit.

13-2. Outdoor Unit

Exploded view and parts list for the outdoor unit.

13-3. P.C. Board Layout (Outdoor)

Layout diagram of the outdoor unit's P.C. board.

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