Name: Toyota 1HD-FT
Brand: Toyota
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EG-16

ENGINE

MECHANICAL

Gasket Plug

Boll

~~Q({)

No.1

2. INSTALL

SST

AND DIAL INDICATOR

(a)

Remove

the

plug bolt

and

gasket

from

the

distributive

head

plug

the

injection pump.

(b)

Loosen

the

union

nuts

holding

the

injection

pump

the

No.1

and

No.5 injection pipes.

and

slide

the

union nuts rearward.

(e)

Install SST (plunger

stroke

measuring

tool)

and

dial

indicator

the

plug bolt

hole

distributive

head

plug.

SST

09275-54011

3. RELEASE ACSD ADVANCE

(a)

Using

screwdriver.

turn

the

cold

starting

lever

coun-

terclockwise

approx.

20°.

(b)

Put a metal plate (thickness

9.0 - 10.0

(0.354

0.394

in.))

between

the

cold

starting

lever

and

thermo

wax

plunger.

4. INSPECT AND ADJUST INJECTION TIMING

(a)

Slowly

rotate

the

crankshaft

pulley

counterclockwise

and set

the

dial

indicator

0 mm (0 in.)

when

the

dial

indicator

reaches

the

minimum value.

(b)

Turn the crankshaft

the

left

and

right

and check

that

the

dial

indicator

shows the

minimum

value.

NOTICE:

Check

that

the

minimum

value

...

in.)

(c)

Slowly

rotate the crankshaft pulley

clockwise

until

its

groove is aligned

with

the groove

the

timing gear

cover.

(d)

Measure the plunger stroke.

Plunger

.trake:

Europe

1.52

1.58

(0.0598

0.0622

in.)

Australia

1.37

1.43

10.0539 -

0.0563

in.)

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Toyota 1HD-FT Specifications

General

Fuel Type	Diesel
Turbocharger	Yes
Bore x Stroke	94 mm x 100 mm
Compression Ratio	18.6:1
Fuel System	Direct injection
Aspiration	Turbocharged
Displacement	4.2 L (4164 cc)
Maximum Power	125 kW (168 hp) at 3600 rpm
Engine Type	Inline 6-cylinder
Valvetrain	SOHC, 12 valves (2 per cylinder)