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Toyota 8FG50N User Manual

Toyota 8FG50N
92 pages
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TABLE OF CONTENTS
TABLEOFCONTENTS
1 FOREWORD ..................................................................................................................en4
2 SAFEUSE......................................................................................................................en5
3 MAINCOMPONENTS....................................................................................................en6
4 OPERATINGCONTROLS .............................................................................................en7
5 HOWTOREADTHENAMEPLATE ..............................................................................en8
6 WARNINGLABELS.......................................................................................................en9
6.1 Recycling/discarding...........................................................................................en11
7 SASFUNCTION...........................................................................................................en12
7.1 PrecautionsonSAS ...........................................................................................en12
7.2 DescriptionofSASfeatures ...............................................................................en12
8 OPSFUNCTION ..........................................................................................................en15
8.1 TravelOPSfunction ...........................................................................................en15
8.2 LoadhandlingOPSfunction...............................................................................en15
8.3 OPSoperationinformationfunction....................................................................en15
8.4 Returntoneutral ................................................................................................en15
8.5 Parkingbrakeonwarning...................................................................................en16
8.6 Parkingbrakeoffwarning...................................................................................en16
9 MAINFUNCTIONS ......................................................................................................en17
9.1 Travelcontrolfunction .......................................................................................en17
9.2 Engineautostopfunction ...................................................................................en17
9.3 Ecomode ...........................................................................................................en17
10 SWITCHESANDLEVERS ..........................................................................................en18
10.1 Ignitionkeyswitch ..............................................................................................en18
10.2 Directioncontrollever.........................................................................................en19
10.3 Parkingbrakelever.............................................................................................en19
10.4 Liftlever ..............................................................................................................en20
10.5 Manualloweringvalve ........................................................................................en20
10.6 Tiltlever ..............................................................................................................en20
10.7 Tiltleverknobswitch ..........................................................................................en21
10.8 Clampreleasebutton(Option) ...........................................................................en21
10.9 Integratedlightandturnsignalswitch ................................................................en22
10.10 Keyoffheadlightoffsystem(Option) ................................................................en23
10.11 Torqueconverterinterlockfunction(Option) ......................................................en23
10.12 Tiltsteeringadjustlever......................................................................................en23
10.13 Pedals.................................................................................................................en24
10.14 EZpedal(Option) ...............................................................................................en24
10.15 Hornbutton.........................................................................................................en24
10.16 Rearassistgripwithhornbutton(Option) ..........................................................en24
10.17 Rearworkinglight(Option).................................................................................en25
10.18 Minilever(Option) ..............................................................................................en25
10.19 Joystick(Option)................................................................................................en27
10.20 Armrest(MinileverorJoystickmodels)............................................................en28
11 BODYCOMPONENTS ................................................................................................en30
11.1 Operator'sseat ...................................................................................................en30
11.2 Swivelseat(Option) ...........................................................................................en31
11.3 Seatbelt .............................................................................................................en32
11.4 Enginehood(ExceptMinileverorJoystickmodels) .........................................en32
11.5 Enginehood(MinileverandJoystickmodels) ..................................................en33
11.6 Drawbar .............................................................................................................en34
11.7 Liftingpoints .......................................................................................................en34
11.8 Overheadguard..................................................................................................en34
11.9 Loadbackrestextension.....................................................................................en34
11.10 Mast....................................................................................................................en34
11.11 Forks...................................................................................................................en35
11.12 Rearviewmirror(Option) ...................................................................................en35
12 INSTRUMENT ..............................................................................................................en36
12.1 Combinationmeter .............................................................................................en36
12.2 Multifunctiondisplay(Option) ............................................................................en41
13 LPGDEVICE(OPTION)...............................................................................................en48
13.1 Switches .............................................................................................................en48
13.2 LPGrelatedparts ...............................................................................................en49
13.3 Enginehood .......................................................................................................en50
13.4 OperatingLPGpoweredforklift ..........................................................................en50
13.5 Refuelingyourtruck............................................................................................en51
13.6 ImportantinformationaboutLPG .......................................................................en55
13.7 SafetyprecautionsonLPGpoweredforklifts .....................................................en55

Table of Contents

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Toyota 8FG50N Specifications

General IconGeneral
Model8FG50N
TypeForklift
CategoryInternal Combustion
Lift Height3000 mm
Fuel TypeGasoline/LPG
Power SourceInternal Combustion
Load Capacity (lbs)11, 000 lbs
Travel Speed (unloaded)20.0 km/h

Summary

Safe Use Guidelines

Operating Controls Overview

Warning Labels and Safety Information

SAS (System of Active Stability) Functions

Precautions for Operating with SAS

Important warnings and guidelines for operating trucks equipped with SAS.

Description of SAS Features

Detailed explanation of the System of Active Stability (SAS) features.

OPS (Operator Presence Sensing) Functions

Main Truck Functions

Travel Control Functions

Details on speed limitation and low-speed settings for travel control.

Switches and Levers for Operation

Ignition Key Switch Operation

Operation and safety precautions for the ignition key switch.

Direction Control Lever Usage

How to use the lever to change travel direction (forward/reverse).

Parking Brake Lever Operation

Procedures for applying and releasing the parking brake lever.

Lift Lever for Fork Height

Operation of the lever for lifting and lowering the forks.

Tilt Lever for Mast Angle

Operation of the lever for tilting the mast forward and backward.

Mini Lever Control System

Details on using mini levers for travel and load handling.

Joy Stick Control System

Details on using the joystick for travel and load handling.

Body Components and Ergonomics

Operator Seat Adjustment

Details on adjusting the operator's seat for position and recline.

Seat Belt Usage and Safety

Instructions for fastening and disconnecting the seat belt.

Fork Adjustment and Securing

How to adjust and secure the forks for load handling.

Instrument Panel and Indicators

Combination Meter Overview

Explanation of gauges and warning lamps on the combination meter.

Hour Meter Functionality

Tracks operating hours for maintenance scheduling and diagnostics.

Malfunction Indicator Lamp

Alerts the operator to engine control system malfunctions.

Engine Oil Pressure Warning

Warns of low engine oil pressure, indicating potential engine damage.

Charging System Warning

Indicates a problem with the truck's charging system.

OPS Indicator Status

Informs the operator when the Operator Presence Sensing system is active.

Diagnosis Indicator Lamp

Indicates errors in engine control or SAS/OPS systems.

Multi-Function Display Operation

Details on the advanced display screen and its functions.

Diagnosis Indicator and Error Codes

Indicates errors found and triggers a warning sound.

Load Meter Functionality

Displays the weight of the load being handled.

LPG Device Option

Operating the LPG-Powered Forklift

How to start and operate the forklift using LPG fuel.

Safety Precautions for LPG Forklifts

Strict safety measures to avoid hazards when operating LPG forklifts.

Pre-Operation Checks

Walkaround Inspection Procedures

General visual inspection of the truck before operation.

Engine Compartment Inspection

Key checks for engine oil, coolant, and leaks.

Fuel Level Check and Supply

Checking fuel levels and refueling procedures.

Load Handling System Inspection

Inspecting forks, backrest, mast, chains, and hydraulic systems.

SAS System Functionality Check

Verifying the proper functioning of the SAS system and mast tilt.

Emergency Procedures

Using Jumper Cables for Starting

Step-by-step guide for jump-starting a truck with a discharged battery.

Safe Lifting of the Truck

Cautions and procedures for safely lifting the forklift.

Planned Maintenance Schedule

Weekly Maintenance Checklist

List of weekly inspection and maintenance items.

Periodic Maintenance and Replacement

Overview of periodic maintenance intervals and expert services.

Lubrication Chart

Visual chart showing lubrication points and intervals.

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