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Toyota 8FGU18 User Manual

Toyota 8FGU18
618 pages
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SECTION INDEX
NAME
SECTION
GENERAL
0
ENGINE - CHASSIS
1
4Y-E REPAIR
1.1
1DZ-II REPAIR
1.2
4Y-E LPG DEVICE REPAIR
1.3
TRANSMISSION (Pn1•2•3 / Cu2•3)
2
TRANSMISSION (Cu1 Ton Series)
2.1
PROPELLER SHAFT
3
DIFFERENTIAL
4
FRONT AXLE
5
REAR AXLE
6
STEERING
7
BRAKE
8
BODY
9
MATERIAL HANDLING SYSTEM
10
MAST
11
CYLINDER
12
OIL PUMP
13
OIL CONTROL VALVE
14
MINI LEVER - JOYSTICK
15
SAS / OPS
16
SSTLIST - SERVICE STANDARDS LIST
17
MULTIFUNCTION DISPLAY DX (OPTIONAL)
18
ELECTRICAL SYSTEM TROUBLESHOOTING [except Cu1]
19
ELECTRICAL SYSTEM TROUBLESHOOTING [Cu1 ton series]
19.1
WIRING DIAGRAM
E
SERVICE INFORMATION BULLETINS SIB

Table of Contents

Other manuals for Toyota 8FGU18

Questions and Answers:

Toyota 8FGU18 Specifications

General IconGeneral
Model8FGU18
CategoryForklifts
Tire TypePneumatic
Load Capacity1800 kg
Engine TypeGasoline or LPG
Engine ModelToyota 4Y
Mast Type2-stage
Overall Width1150 mm
Travel Speed (loaded/unloaded)18 km/h (unloaded)
Operating Weight6, 500 lbs (2, 948 kg)
Turning Radius81.1 inches (2, 060 mm)

Summary

GENERAL

SPECIFICATIONS

Detailed technical data and parameters for the vehicle models.

BOLT & NUT TIGHTENING TORQUES

Standard values for bolt and nut tightening to ensure proper assembly and safety.

ENGINE

ENGINE MAIN PARAMETERS

Key specifications like bore, stroke, torque, power, and fuel consumption.

ENGINE ASSY REMOVAL INSTALLATION

Procedures for removing and installing the engine assembly.

ENGINE OVERHAUL (4Y-M)

ENGINE ATTACHMENTS REMOVAL INSPECTION INSTALLATION

Procedures for removing, inspecting, and installing engine accessories.

FUEL SYSTEM (4Y-E)

PCV DEVICE

COOLING SYSTEM

LUBRICATION SYSTEM

ENGINE OIL AND OIL FILTER REPLACEMENT

Step-by-step guide for draining engine oil and replacing the oil filter.

IGNITION SYSTEM (4Y-M)

IGNITION SYSTEM (4Y-E)

STARTING SYSTEM

CHARGING SYSTEM

APPENDIX

TIGHTENING TORQUE FOR EACH PART

A table listing tightening torques for various parts and fasteners.

TROUBLESHOOTING

TECHNICAL TROUBLE

Classification of engine malfunctions into three main elements: air-fuel mixture, compression, and ignition.

ENGINE DOES NOT CRANK NORMALLY

Troubleshooting steps for symptoms where the starter motor does not respond or makes abnormal noise.

ENGINE DOES NOT START EASILY, OR DOES NOT START AT ALL

Troubleshooting steps for ignition, fuel, and compression related starting issues.

ENGINE OVERHAUL

CYLINDER HEAD COMPONENTS

Exploded view and list of components for the cylinder head.

FUEL SYSTEM

FUEL FILTER

Components and procedures for fuel filter removal and installation.

INJECTION NOZZLE COMPONENTS

Exploded view and list of components for the injection nozzle.

INJECTION PUMP

Specifications, components, and procedures for injection pump removal and installation.

LPG REGULATOR OVERHAUL

PRECAUTION FOR LPG FORKLIFT OPERATION AND REPAIR

Critical safety precautions for handling LPG forklifts and performing repairs.

TROUBLESHOOTING

Diagnostic flowcharts and procedures for common LPG regulator problems.

ELECTRICAL TROUBLESHOOTING

TROUBLESHOOTING BY SYMPTOMS

A symptom-based guide to diagnosing and resolving common engine issues.

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