TracRac TracVan Double - Page 3

4.
Insert the J-Hooks with Neoprene Strips through the
As
sembly Slots at the base of the Corner Bracket. Then
in
sert 2 Brass Nuts into the opening of the J-Hook clips.
Th
read each screw approx. 1/4 in. into the J-hook’s brass
nu
t. (Do not completely tighten screws) Repeat for each
Co
rner Bracket, (2 hooks for each Bracket).
(S
ee Fig. 1)
5.
Now you’re ready to attach the Crossbars (see Shim
In
stallation, page 6, if shims are required on front and
re
ar racks). Insert the heads of four 1 1/2” T-Bolts into the
Cr
ossbar Slot on the bottom of each Crossbar (the bottom
is t
he side with the Flat Recess)
(s
ee Fig. 2
). S
lide 2 T-
Bo
lts to the left side and 2 T-Bolts to the right.
2.
Fit the Rubber Strip on the lower edge of each Corner
Br
acket.
Do n
ot install strip:
• O
n 2000+ Ford 150 Econoline vans.
• If u
sing the Gutter Spans
3.
Insert 2 (5/16” x 1 3/4 ” long) Socket Head Cap Screws
th
rough the Lock Washers and then into the holes in each
Co
rner Bracket Tab.
(S
ee Fig. 1)
6.
Attach a Corner Bracket assembly to the Crossbar by
in
serting the T-Bolts through the two holes in the Corner
Br
acket. Partially tighten and secure with the Self Lock-
in
g Nuts – enough to hold the Corner Bracket in place.
Re
peat for each of the remaining three Brackets.
7.
Slide the Crossbar Tiedowns onto the Crossbar by insert-
in
g the T-Bolts into the top Crossbar Slot.
Fi
gure 1
Fi
gure 2
8.
Place a complete
ass
embly at the
de
sired location on the
va
n’s roof, making sure
th
at the Crossbars are
pa
rallel with the front
of t
he van. Check that
th
e Corner Brackets
ar
e the same distance
fr
om the driver and
pas
senger doors.
So
cket head cap screw
Ti
edown
Lock washer
As
sembly slot
Ru
bber strip
Br
ass square nut
Ne
oprene strip
J-Hook
Co
rner bracket
Cr
ossbar slot
Cr
ossbar slot
Co
rner bracket tab
Br
ass nut fits into J-hook
T-
Bolt
En
d view of crossbar
Se
lf locking nut
Fl
at recess