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Trane 4DCY4048 - User Manual

Trane 4DCY4048
28 pages
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Installer's Guide
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property. Please return this Installer's Guide to service information pack and give to the homeowner
upon completion of work.
Single Packaged Dual Fuel 14 SEER
Convertible, 2 - 5 Ton, 64 - 120 MBTU
R-410A
4DCY4024 through 4DCY4060
4DCY4-IG-10
18-BG03D1-10
WARNING:
HAZARDOUS VOLTAGE - DISCONNECT POWER and DISCHARGE
CAPACITORS BEFORE SERVICING
HAZARDOUS GASSES!
Exposure to fuel substances, or by-products of incomplete
fuel combustion, is believed by the state of California to cause
cancer, birth defects, or other reproductive harm.
This warning complies with State of California law, Proposi-
tion 65.
This product must be gas piped by a Licensed Plumber or
Gas Fitter in the Commonwealth of Massachusetts.
WARNING
!
HAZARDOUS VOLTAGE, MOVING PARTS, AND GAS!
Bodily injury can result from high voltage electrical compo-
nents, fast moving fans, and combustible gas. For protection
from these inherent hazards during installation and service,
the electrical supply must be disconnected and the main
gas valve must be turned off. If operating checks must be
performed with the unit operating, it is the technician's re-
sponsibility to recognize these hazards and proceed safely.
WARNING
!
SAFETY HAZARD!
Do not operate the unit without the evaporator fan or coil
access panels in place. Reinstall the access panels after
performing maintenance proceedures on the fan. Operating
the unit without the access panels properly installed may
result in severe personal injury or death.
WARNING
!
SAFETY HAZARD!
This information is for use by individuals having adequate
backgrounds of electrical and mechanical experience. Any
attempt to repair a central air conditioning product may result
in personal injury and/or property damage. The manufacturer
or seller cannot be responsible for the interpretation of this
information, nor can it assume any liability in connection
with its use.
WARNING
!

Table of Contents

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Trane 4DCY4048 Specifications

General IconGeneral
Cooling Capacity (BTU)48000
Cooling Capacity (Tons)4
SEER14
Sound Level (dB)74
StagesSingle
RefrigerantR-410A
Voltage208/230
Phase1

Summary

General Safety Warnings

Critical Hazard Alerts

Alerts to safety hazards including electrical, gas, and mechanical dangers.

Safety Considerations

Material and Handling Hazards

Details risks from fiberglass, fuel combustion by-products, refrigerant, and unit lifting.

Operational Safety Guidelines

Covers grounding, hot surfaces, cleaning fluids, energy efficiency, and gas pressure testing.

Introduction and Shipment Inspection

Inspecting the Shipped Unit

Procedures for checking unit for damage, verifying nameplate, refrigerant charge, and accessories.

Unit Clearances and Dimensions

Determining Unit Clearances

Introduces figures showing critical dimensions and views for unit placement.

Unit Clearances and Dimensions (continued)

Unit Installation Procedures

Unit Installation Procedures (continued)

Lifting and Rigging Safety

Safety warnings and instructions for lifting and rigging the unit.

Unit Installation Procedures (continued)

Ductwork Installation

Gas Piping Installation Safety Warning

Warning regarding fire or explosion hazard during gas piping installation.

Gas Piping Installation

Gas Supply and Pipe Sizing

Procedures for determining gas supply requirements and pipe sizing.

Gas Pressure Set-up Precautions

Guidelines for setting gas pressure, including regulator use and testing.

Gas Piping Installation (continued)

Input Check and Adjustment

Procedures for verifying BTU input based on gas flow and heating value.

Electrical Wiring and Connections

Electrical Connections and Grounding

Guidelines for electrical wiring, grounding, and power supply connections.

Power Supply and Disconnect Switch

Details on electrical power requirements and disconnect switch installation.

Electrical Wiring and Connections (continued)

Control Wiring and Diagrams

Unit Startup Procedures

Pre-Start Quick Checklist

A comprehensive checklist to ensure all installation steps are complete before startup.

Starting and Shutting Down in Cooling Mode

Procedures for starting, operating, and shutting down the unit in cooling mode.

Starting and Shutting Down in Heat Pump Heating Mode

Procedures for starting, operating, and shutting down the unit in heat pump heating.

Unit Startup Procedures (continued)

Starting the Unit in Gas Heating Mode

Step-by-step instructions for starting the unit in gas heating mode.

Manifold Pressure Check and Adjustment

Details on checking and adjusting manifold pressure during high fire operation.

Final Installation Checklist

A checklist to verify all installation aspects are completed and correct.

Sequence of Operation

Sequence of Operation (continued)

Safety Sequences and Lockout Conditions

Details safety devices and conditions that can cause system lockout.

Maintenance Procedures

Recommended Service Maintenance

Lists checks for qualified technicians during cooling and heating seasons.

Maintenance Procedures (continued)

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