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Trane 4TTR4 User Manual

Trane 4TTR4
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Condensing Units
4TTR4
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT -- This Document is customer property and is to remain with this unit. Please return to service information
pack upon completion of work.
These instructions do not cover all vmniations in systems
nor provide for every possible contingency to be met in
connection with installation. All phases of this installa-
tion must comply with NATIONAL, STATE AND LOCAL
CODES. Should further information be desired or should
particular problems arise which are not covered sufficiently
for the purchaser's purposes, the matter should be referred to
your installing dealer or local distributor.
A. GENERAL
This information is intended for use by individuals posses-
sing adequate backgrounds of electrical and mechanical
experience. Any attempt to repair a central air conditioning
product may result in personal injury and or property
damage. The manufacturer or seller cannot be responsible
for the interpretation of this information, nor can it assume
any liability in connection with its use.
NOTICE:
Trane has always recommended installing Trane approved
matched indoor and outdoor systems.
The benefits of installing approved matched systems are
maximum efficiency, optimum performance and best
overafl system reliability.
These units use R-410A refrigerant which operates at 50 to
70% higher pressures than R-22. Use only R-410A approved
service equipment. Refrigerant cylinders are painted a
"Rose" color to indicate the type of refrigerant and may con-
tain a "dip" tube to allow for charging of liquid refrigerant into
the system. All R-410A systems use a POE oil that readily
absorbs moisture from the atmosphere. To limit this "hygro-
scopic" action, the system should remain sealed whenever
possible. If a system has been open to the atmosphere for
more than 4 hours, the compressor oil must be replaced.
Never break a vacuum with air and always change the dri-
ers when opening the system for component replacement.
For specific handling concerns with R-410A and POE oil, ref-
erence Retrofit Bulletin TRN-APGO2-EN.
Check for transportation damage after unit is uncra_d.
Report promptly, to the carrier, any damage found to the unit.
To determine the electrical power requirements of the unit,
refer to the nameplate of the unit. The electrical power
available must agree with that listed on the nameplate.
UNiT CONTAINS R-410A REFRIGERANT!
R-410A OPERATING PRESSURE EXCEEDS THE
LIMIT OF R-22. PROPER SERVICE EQUIPMENT IS
REQUIRED. FAILURE TO USE PROPER SERVICE
TOOLS MAY RESULT IN EQUIPMENT DAMAGE OR
PERSONAL INJURY.
SERVICE
USE ONLY R-410A REFRIGERANT AND
APPROVED POE COMPRESSOR OIL.
©
5 FT. ABOVE UNiT = UNRESTRICTED
B. LOCATION AND PREPARATION
OF THE UNiT
1. When removing unit from the pallet, notice the tabs on
the basepan. Remove tabs by cutting with a sharp tool as
shown in Figure 2 (see page 2).
2. The unit should be set on a level support pad at least as
large as the unit base pan, such as a concrete slab. If this
is not the application used please refer to application
bulletin "Trane APB2001-02".
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Trane 4TTR4 Specifications

General IconGeneral
RefrigerantR-410A
Voltage208/230V
Phase1
TypeAir Conditioner
Cooling Capacity18, 000 - 60, 000 BTU/h (1.5 - 5 tons)
Cooling StagesSingle-Stage

Summary

General Information and Warnings

General Safety Warning

Intended for experienced individuals; improper repair can cause injury or damage.

Recommended System Matching

Recommends Trane approved matched indoor and outdoor systems for maximum efficiency.

R-410A Refrigerant Safety Warning

Warns about higher pressures of R-410A and the need for proper service equipment.

R-410A Refrigerant Caution

Advises using only R-410A refrigerant and approved POE compressor oil.

Unit Location and Preparation

Details requirements for unit placement, airflow, and support.

Installing Refrigerant Lines

Brazing Existing Refrigerant Lines

Emphasizes that existing refrigerant line joints must be brazed, not soldered.

Compressor Dome Temperature Warning

Warns that compressor dome temperatures can be hot and may cause burns.

Service Valve Operation

Liquid Line Service Valve Caution

Advises extreme caution when opening the liquid line service valve due to pressure.

Brazing Refrigerant Lines

Steps for brazing refrigerant lines, including cleaning and minimizing bends.

Leak Check and System Evacuation

Insulating Refrigerant Lines

Do not allow uninsulated liquid line to touch the gas line directly.

Brazing Precautions for Valve Core

Recommends removing valve core and using a wet rag to prevent heat damage during brazing.

Nitrogen Purge for Brazing

Advises using dry nitrogen purge and flux-free brazing alloy for field line connections.

Leak Check Procedure

Details how to pressurize lines with nitrogen and check for leaks using soap bubbles.

System Evacuation

Steps for evacuating the system using a vacuum pump and micron gauge.

Venting Refrigerant Prohibition

Explicit instruction not to vent refrigerant into the atmosphere.

Opening Liquid Line Shut-off Valve

Instructions on how to open the liquid line shut-off valve with a hex wrench.

Electrical Connections and Start-Up

Valve Cap Replacement

Caps must be replaced on valve stems and pressure taps to prevent leaks.

Electrical Safety Warning

Emphasizes exercising basic safety precautions to avoid electric shock during installation.

Control Wiring Specifications

Specifies wire size and maximum wire length for low voltage control wiring.

Compressor Start-Up Procedure

Procedure for starting the compressor, including thermostat settings and power application.

Operational and Checkout Procedures

Outlines final installation steps including unit inspection and operational checks.

Seacoast Shield Installation

Requirement for installing a seacoast shield for units near salt water.

Troubleshooting Guide

A chart detailing system faults and potential causes for troubleshooting.

Typical Field Hook-Up Diagrams

Wiring Diagram Legend

Explains the symbols used in the wiring diagrams (factory vs. field wiring).

Wiring Diagram Notes

Important notes regarding power supply, grounding, wire size, and thermostat settings.

Subcooling Charging Method

R-410A Refrigerant Charging Chart

Table correlating liquid temperature and pressure for R-410A refrigerant charging.

Subcool Charging Corrections

Chart for adjusting subcool charging pressure based on line length and height.

4TTR4 Outline Drawing and Dimensions

Unit Model Dimensions Table

Table listing dimensions (A-K) for different 4TTR4 models.

Mounting Hole Location and Checkout Procedure

Mounting Hole Location Details

Detailed diagram showing mounting hole locations and dimensions for bases 3 and 4.

System Checkout Procedure

A checklist of final inspection and operational checks for the installed system.

Refrigerant Line Leak Check

Confirms that refrigerant lines have been checked for leaks.

Suction Line Insulation

Ensures suction lines and fittings are properly insulated.

Securing Refrigerant Lines

Verifies that all refrigerant lines are secured and isolated correctly.

Airflow Obstruction Check

Checks if supply registers and return grilles are open and unobstructed.

Thermostat Accuracy Check

Advises checking thermostat thermometer accuracy against a reliable thermometer.

Full System Operation Test

Recommends operating the complete system in each mode to ensure safe operation.

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