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Trane 4DCY4024 User Manual

Trane 4DCY4024
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Installer's Guide
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property. Please return this Installer's Guide to service information pack and give to the homeowner
upon completion of work.
Single Packaged Dual Fuel 14 SEER
Convertible, 2 - 5 Ton, 64 - 120 MBTU
R-410A
4DCY4024 through 4DCY4060
4DCY4-IG-10
18-BG03D1-10
WARNING:
HAZARDOUS VOLTAGE - DISCONNECT POWER and DISCHARGE
CAPACITORS BEFORE SERVICING
HAZARDOUS GASSES!
Exposure to fuel substances, or by-products of incomplete
fuel combustion, is believed by the state of California to cause
cancer, birth defects, or other reproductive harm.
This warning complies with State of California law, Proposi-
tion 65.
This product must be gas piped by a Licensed Plumber or
Gas Fitter in the Commonwealth of Massachusetts.
WARNING
!
HAZARDOUS VOLTAGE, MOVING PARTS, AND GAS!
Bodily injury can result from high voltage electrical compo-
nents, fast moving fans, and combustible gas. For protection
from these inherent hazards during installation and service,
the electrical supply must be disconnected and the main
gas valve must be turned off. If operating checks must be
performed with the unit operating, it is the technician's re-
sponsibility to recognize these hazards and proceed safely.
WARNING
!
SAFETY HAZARD!
Do not operate the unit without the evaporator fan or coil
access panels in place. Reinstall the access panels after
performing maintenance proceedures on the fan. Operating
the unit without the access panels properly installed may
result in severe personal injury or death.
WARNING
!
SAFETY HAZARD!
This information is for use by individuals having adequate
backgrounds of electrical and mechanical experience. Any
attempt to repair a central air conditioning product may result
in personal injury and/or property damage. The manufacturer
or seller cannot be responsible for the interpretation of this
information, nor can it assume any liability in connection
with its use.
WARNING
!

Table of Contents

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Trane 4DCY4024 Specifications

General IconGeneral
Model4DCY4024
RefrigerantR-410A
Phase1
TypeAir Conditioner
Cooling Capacity24, 000 BTU/H
Voltage208/230V

Summary

Introduction

Step 1-Inspect Shipment

Step 2-Determine Unit Clearances

Step 3-Review Location and Recommendation Information

Horizontal Airflow Unit Recommendations

Installation considerations for horizontal airflow units, including location and airflow requirements.

Unit Clearances

Recommended clearances for unit installations to ensure proper operation and service access.

Down Airflow Unit Recommendations

Installation considerations for down airflow units, including location and airflow requirements.

Step 4-Unit Installation

Install Flue Hood

Procedure for installing the flue hood onto the unit for proper venting.

Ground Level Installation

Instructions for installing the unit at ground level on a pad.

Rooftop Installation -- Curb Mounting

Steps for installing the unit on a roof using a mounting curb.

Convert Horizontal Airflow to Down Airflow

Instructions to change the unit's airflow configuration from horizontal to down.

Install Full Perimeter Roof Mounting Curb

How to install a roof mounting curb for the unit's base.

Lifting and Rigging

Guidelines and warnings for safely lifting and rigging the unit during installation.

Placing the Unit on the Mounting Curb

Procedure for setting the unit onto a roof mounting curb.

Rooftop Installation -- Frame Mounting

Installing the unit on a roof using a fabricated frame structure.

Rooftop Installation -- Flat Roof - No Curb/Frame

Installing the unit on a flat roof using sleeper rails instead of a curb.

Ductwork Installation

Attaching Downflow Ductwork to Roof Curb

Connecting downflow ductwork to the unit's roof curb.

Attaching Downflow Ductwork to Roof Frame

Guidelines for constructing downflow ductwork to a roof frame.

Attaching Horizontal Ductwork to Unit

Connecting horizontal ductwork to the unit.

Condensate Drain Piping

Gas Piping Installation

Gas Pressure Set-up Precautions

Important precautions for gas pressure setup and testing.

Gas Supply Line Pressure

How to determine and set the gas supply line pressure.

Pipe Delivery Schedule

Procedure and tables for sizing natural gas piping based on input.

Manifold Pressure

How to connect a manometer and adjust manifold pressure.

Input Check and Adjustment

Procedure to check and adjust gas input based on flow.

High Altitude Installation

Air Filter Installation

Electrical Wiring

Electrical Power

Information regarding proper electrical power requirements and voltage.

Disconnect Switch

Requirements for installing a weatherproof disconnect switch.

Over Current Protection

How to protect the branch circuit feeding the unit.

Power Wiring

Instructions for running and connecting power supply wires to the unit.

Thermostat Operation

Control Wiring (Class II)

Step 5-Unit Startup

Pre-Start Quick Checklist

A checklist of critical items before starting the unit.

Starting the Unit in the Cooling Mode

Procedure for starting the unit in cooling mode.

Operating Pressures

How to check and compare operating pressures during cooling.

Voltage

How to check line voltage at the unit during operation.

Cooling Shut Down

How to shut down the unit in cooling mode.

Starting the Unit in the Heat Pump Heating Mode

Procedure for starting the unit in heat pump heating mode.

Heat Pump Heating Shut Down

How to shut down the unit in heat pump heating mode.

Gas Furnace Heating Cycle

Overview of the gas furnace heating cycle operation.

Starting the Unit in the Gas Heating Mode

Procedure for starting the unit in gas heating mode.

Final Installation Checklist

A final checklist to ensure proper installation before final operation.

Sequence of Operation

TWO MODES OF OPERATION:

Explanation of the two heating modes: restricted and non-restricted.

RESTRICTED

Details on restricted mode operation, using outdoor temperature.

NON-RESTRICTED

Details on non-restricted mode operation, prioritizing heat pump.

Call for 1st stage heating (heat pump):

The sequence when the unit calls for first stage heat pump operation.

Cycling on 1st stage heat

Describes the unit cycling on first stage heat.

Call for 2nd stage heating (gas) after 1st stage (heat pump)

Sequence when gas heat is called after heat pump operation.

Cycling on 2nd stage heat

Describes the unit cycling on second stage gas heat.

Transitioning from 3rd stage heating (gas) to 2nd stage (gas)

Sequence of transitioning from 3rd to 2nd stage gas heating.

Transitioning from 2nd stage heating (gas) to 1st stage (heat pump)

Sequence of transitioning from 2nd stage gas to 1st stage heat pump.

Turning off from 1st stage

Describes the process of turning off from 1st stage operation.

Cooling Cycle

*CONT802 and *CONT803 Operational Differences

DEMAND DEFROST OPERATION

Safety Sequences

Maintenance

Owner Maintenance

Maintenance tasks that can be performed by the owner.

Service Maintenance

Maintenance tasks recommended for qualified service personnel.

Cooling Season

Maintenance checks to perform at the start of the cooling season.

Heating Season

Maintenance checks to perform at the start of the heating season.

Flue Hood and Combustion Blower Cleaning

Procedure for cleaning the flue hood and combustion blower.

ECM Fan Motor Adjustments

Status LEDs

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