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Trane 4TWL9048A1000A User Manual

Trane 4TWL9048A1000A
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Service Facts
March 2020
4TWL9048A-SF-1C-EN
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating,
and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or
altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all pre-
cautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
Epoxy Coated Model
4TWL9048A1000A 4TWL9048A1COTA
Note: “Graphics in this document are for representation only.
Actual model may differ in appearance.”
Side Discharge Variable Speed HP
For coastal applications where units are installed within one (1) mile of salt water, epoxy coated models are recommended.
These models have an 8 week lead time after order.
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Trane 4TWL9048A1000A Specifications

General IconGeneral
BrandTrane
Model4TWL9048A1000A
CategoryAir Handlers
LanguageEnglish

Summary

Service Facts and Product Overview

Side Discharge Variable Speed HP

Identifies the specific product line and its key features.

General Safety Warnings

Crucial safety precautions for installation and servicing of equipment.

General Safety Precautions

Comprehensive Safety Guidance

Covers hazardous voltage, refrigerant oil, hot surfaces, grounding, service valves, brazing, and chemical exposure.

Electrical Hazards and Operating Range

400 Volts Electrical Hazard

Warning about high voltage and safe handling procedures for electrical components.

Hazardous Voltage due to Fan Rotation

Potential voltage presence with disconnected power due to fan rotation.

Approved Unit Combinations

List of compatible indoor units and accessories for variable speed outdoor units.

Operating Range Specifications

Table detailing the operational temperature limits for cooling and heating.

Product Specifications

Outdoor Unit Specifications

Details on power connections, compressor, fan, coil, and refrigerant.

Charging Specifications

Specifications for subcooling in cooling mode for system charging.

Dimensions and Weight

Crated/uncrated dimensions and weight of the outdoor unit.

Subcooling Charging Procedures

Recommended Charging Method

Subcooling is the recommended method for charging between 55° and 120° ambient.

Charging for Extreme Temperatures

Guidance for charging when outdoor temperatures are above 120° or below 55°F.

System Stabilization and Control Settings

Stabilization time, indoor temp control, and charging mode settings.

Refrigerant Line Corrections and Curve Verification

Corrections for line length/height and pressure curve verification.

Indoor Blower Configuration Requirement

Variable speed outdoor units require indoor blower configured for 400 CFM/TON.

Refrigerant Charging Charts

Subcool Charging Correction Charts

Table for line length and rise corrections for subcool charging.

R-410A Refrigerant Charging Chart

Chart for R-410A refrigerant charging based on liquid temperature and subcooling.

Weigh-In Method for Charging

Calculating Charge Using the Weigh-In Method

Steps to measure line length, calculate charge multiplier, and weigh-in refrigerant.

Charge Multiplier and Weigh-In Amount

Determining the amount of refrigerant to weigh-in based on line length.

Charging Mode Requirement

Charging Mode-Cooling is required for setting/validating system charge.

Wiring Information

Wiring Diagram and Legend

Diagram illustrating electrical connections with explanation of symbols.

Wiring Notes and Cautions

Important notes on power supply, grounding, conductor size, and voltage precautions.

Integrated Variable Speed Control Drive

Control Drive Overview and Components

Diagram and labels for the integrated variable speed control drive.

Status and Communication LED Indicators

Description of status (green) and communication (amber) LED meanings.

Sequence of Operation

Control Operational Overview

How the variable speed outdoor unit is managed by the Integrated Variable Speed Control.

Communicating Display Assembly (CDA) Function

Function of the CDA for monitoring, configuration, testing, and feedback.

Cooling Mode Operation

Detailed explanation of system operation during cooling requests.

Heat Pump Cooling Mode Operation

Operation sequence for heat pump cooling, including SOV and Latching SOV.

Sequence of Operation (Continued)

Heat Pump Heating Mode Operation

System operation during heating calls, EEV control, and superheat.

Defrost Mode Operation

Defrost sequence initiation and operation from cycling or modulating stages.

Defrost Control (HP Only)

Demand Defrost Mechanism

How demand defrost measures delta-T to determine defrost needs.

Fault Identification and Initiation

How faults are indicated and how defrost is initiated.

CDA Navigation for Forced Defrost

Steps to navigate the CDA to initiate a forced defrost test.

Sensor Information

Compressor Discharge Line Temperature Sensor

Data table and function of the compressor discharge temperature sensor.

Ambient Temperature Sensor (ODS)

Data table and function of the ambient temperature sensor.

Coil and Suction Temperature Sensors

Data tables and functions for coil and suction temperature sensors.

Sensor Data and Sump Heat

Suction Line Pressure Transducer

Data table and function of the suction line pressure transducer.

Sump Heat Control Guidelines

Guidelines for operating the sump heat feature based on conditions.

Variable Speed Alert Codes

Control Failure Alerts (Code 18)

Alerts related to internal control errors and potential component replacement.

Temperature Sensor Fault Alerts (Code 67)

Codes for various temperature sensor faults, including range and connection issues.

Defrost Fault Alerts (Code 68)

Alerts indicating issues with the defrost algorithm or sensor readings.

Variable Speed Alert Codes (Continued)

High Pressure Monitor Faults (Code 80)

Alerts for high pressure conditions, including lockout and derating.

Ground Fault and Communication Alerts (Codes 88, 90, 91)

Codes for ground faults, communication busy, and communication errors.

External Shutdown and PM Alerts (Codes 106, 114)

Alerts for external shutdown signals and Personality Module data issues.

Variable Speed Alert Codes (Continued)

PM Data Errors and EEV Motor Faults (Codes 114, 155)

Alerts for PM data issues, EEV motor faults, and system low charge.

System Low Charge and Bus Faults (Codes 156, 159)

Alerts for low refrigerant charge and unit bus communication errors.

EEV Position and Superheat Alerts (Codes 164, 165, 166)

Alerts for EEV migration, low superheat, and sensor faults.

Keypad and Suction Pressure Sensor Faults (Codes 172, 174)

Alerts for keypad errors and suction pressure sensor faults.

Variable Speed Alert Codes (Continued)

Limp Along Mode and Communication Failures (Codes 175, 176)

Alerts for Limp Along Mode operation and Modbus communication failures.

Variable Speed Alert Codes (Continued)

Drive Current and DC Voltage Failures (Codes 177, 178)

Alerts indicating drive current failures and DC voltage issues.

Variable Speed Alert Codes (Continued)

Power Module Temperature Failures (Code 179)

Alerts for overheating in the power module's rectifier or inverter.

Supply Voltage Failures (Code 180)

Alerts related to low or high supply voltage affecting the drive.

Variable Speed Alert Codes (Continued)

Voltage and Configuration Alerts (Code 181)

Alerts for voltage issues, configuration errors, and motor detection.

Variable Speed Alert Codes (Continued)

Initialization, Range, and Startup Faults (Code 181, 182)

Alerts for initialization errors, range exceedances, and startup faults.

Shutdown and Protection Algorithm Faults (Codes 183, 184)

Alerts for shutdown algorithm faults and protection mechanisms.

Variable Speed Alert Codes (Continued)

Protection Derating Faults (Codes 184, 185)

Alerts causing derating due to protection measures.

Variable Speed Alert Codes (Continued)

Protection Derating Faults (Codes 184, 185)

Further alerts related to protection derating.

Variable Speed Alert Codes (Continued)

Protection Derating Faults (Code 185)

Additional alerts for protection derating.

MOC Protection Derating Faults (Code 186)

Alerts related to MOC protection derating.

Variable Speed Alert Codes (Continued)

MOC Derating, Evacuation, and Drive Diagnostics (Codes 186, 187)

Alerts for MOC derating, evacuation mode, and drive diagnostics.

Storage, State, and Application Failure Alerts (Code 188)

Alerts for storage failures, state errors, and application exceptions.

Variable Speed Alert Codes (Continued)

Configuration and Voltage Alerts (Code 188)

Alerts for missing/bad configuration and voltage issues.

MOC Internal and Control Board Temperature Alerts (Codes 188, 189)

Alerts for MOC internal errors and high control board temperature.

Alert Codes and Refrigeration Circuits

Outdoor Fan and Unit Bus Faults (Codes 191, Local)

Alerts for outdoor fan issues and unit bus communication errors.

Refrigeration Circuit Diagram

Diagram illustrating the refrigeration circuit for 4.0 Ton models.

Sound Pressure Level Information

4.0 Ton Heating and Cooling Sound Pressure Levels

Tables of sound pressure levels for heating/cooling based on reflective surfaces.

Sound Characteristics Chart

Chart showing sound pressure level changes with demand percentage.

Load Shedding Procedures

External Shutdown for Load Shedding

How external devices can interrupt unit operation for load shedding.

Enabling External Shutdown via CDA

Steps to enable external shutdown via CDA and wiring connections.

Communication Loss Troubleshooting

Communication Loss Troubleshooting Flowchart

Flowchart to diagnose and resolve communication loss issues between components.

Breaker Trip Troubleshooting

Breaker Trip Procedure Flowchart

Step-by-step guide to diagnose and resolve circuit breaker trip issues.

Electrical Safety Procedures

Critical safety steps for handling high voltage and disconnecting power.

Compressor Startup Procedures

Compressor Startup Troubleshooting Flowchart

Flowchart to diagnose and resolve issues preventing compressor startup.

Drive Current Failures and Breaker Trips

Checking drive current failures and breaker trips as causes for startup issues.

Compressor Parameter Verification

Verify PM Tonnage and Compressor Size

Checking if the Personality Module and compressor size match the unit model.

Drive Diagnostic Testing Procedures

Run Drive Diagnostic Test Procedure

Detailed steps and interpretation for running the drive diagnostic test.

Pre-heating Verification

Checking pre-heating function for system idle and compressor protection.

Compressor Short Circuit Troubleshooting

Short Circuit Troubleshooting Flowchart

Flowchart to diagnose short circuits in the compressor or harness.

Compressor Open Circuit Troubleshooting

Open Circuit Troubleshooting Flowchart

Flowchart to diagnose open circuits in the compressor or harness.

Inverter Temperature Diagnostics

Inverter Temperature Troubleshooting Flowchart

Flowchart for diagnosing inverter and rectifier temperature issues.

Heat Sink Inspection and Maintenance

Visual and mechanical inspection of the heat sink for proper operation.

Electronic Expansion Valve Troubleshooting

EEV Stuck Open/Closed and Superheat Issues

Troubleshooting EEV valve positions and superheat problems.

EEV Hunting and Sensor Accuracy

Diagnosing EEV hunting and verifying sensor accuracy.

Communicating Display Assembly (CDA) Navigation

CDA Menu Structure and Navigation

Guide to navigating the Technician Menus on the CDA.

CDA Menu Functions Overview

Explanation of Monitor, Alert, Config, and Control menus and their uses.

Config Menu Options

List of adjustable system parameters in the Configuration Menu.

Control Menu Tests

List of unit function tests available in the Control Menu.

Home Screen - Communicating Display Assembly

Home Screen Status Display

Information shown on the CDA home screen, including system status.

Home Screen Status and Notes

Notes on how system status, alarms, and modes are displayed.

Technician Monitor Menu

System Monitoring Parameters

Parameters available for monitoring system status, sensors, and demand.

Drive Monitoring Parameters

Parameters related to the drive's performance, voltage, and current.

Technician Monitor Menu (Continued)

Drive Performance Monitoring

Monitoring drive power, voltage, amps, and temperatures.

System Operation Metrics

Tracking system time, cycle time, and cycle counts for operation analysis.

Technician Alert Menu

Active Alerts Display

How active alerts are displayed and navigated.

Alert History Display

How alert history is displayed and navigated.

Technician Alert History Menu

Alert History and Clearing Procedures

Viewing alert history, counts, and clearing alerts.

Technician Configuration Menu

Configuration Menu Options and Settings

Adjusting system parameters like RPM, blower delays, and EMI settings.

Heating Mode RPM and Blower Delay Settings

Specific settings for heating RPM and blower delays.

Technician Control Menu - Test Procedures

Run Drive Diagnostic Test

Procedure for executing and interpreting the drive diagnostic test.

Run Outdoor Fan Test

Procedure for testing the operation of the outdoor fan motor.

Technician Control Menu - Specific Tests

Forced Defrost, EEV, and LSOV Test Notes

Detailed notes for performing Forced Defrost, EEV, and LSOV tests.

Evacuation Mode Procedures

Steps for executing and managing the evacuation mode.

TECH CONTROL - Charge/Check Charge Modes

Charge/Check Charge Mode Initiation

Initiating charging or check charge modes via the comfort control.

CDA Display During Charge Modes

How the CDA displays stabilizing and charge status.

Pressure Curves for Performance Checking

Cooling and Heating Pressure Curves

Charts showing system pressures relative to temperature for performance checks.

Cooling Performance Checking Guide

How to use pressure curves to verify cooling performance.

Warranty Claim Process

Integrated Variable Speed Control (Drive) Warranty Claim

Procedure for obtaining pre-authorization and filing warranty claims for the drive.

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