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Trane 4WCZ6036B3000A User Manual

Trane 4WCZ6036B3000A
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SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
March 2023 1188--BBBB3355DD11--1166BB--EENN
Single Packaged Heat Pump, 16 SEER
Two Stage, Convertible, 2 5 Ton, R-410A
4WCZ6036B3000A
4WCZ6036B4000A
4WCZ6048B3000A
4WCZ6048B4000A
4WCZ6060B3000A
4WCZ6060B4000A
NNoottee:: “Graphics in this document are for representation
only. Actual model may differ in appearance.”
NNoottee:: “Unit specific Service Facts available online.”
Installation and Operations Manual
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Trane 4WCZ6036B3000A Specifications

General IconGeneral
Model Number4WCZ6036B3000A
CategoryHeat Pump
Cooling Capacity36000 BTU/H
SEER Rating16
Refrigerant TypeR-410A
Voltage208/230 V
Phase1
Sound Level (Outdoor Unit)72 dB
Compressor TypeScroll

Summary

Safety Section

General Safety Precautions

Details hazardous voltage, electrical hazards, grounding, R-410A refrigerant safety, and panel installation precautions.

Unit Introduction and Inspection

Introduction to the Unit

Overview of the manual, unit installation guidelines, and Underwriters Laboratory listing.

Inspect Shipment

Procedures for checking the unit for damage after unloading and reporting issues.

Product Specifications

Unit Specifications Table

Presents detailed technical specifications for various unit models, including performance and electrical data.

Refrigerant Charging

Charging in Cooling Above 55°F OD Ambient

Process for charging the unit in cooling mode when outdoor temp is above 55°F, using subcooling.

Charging Below 55°F OD Ambient

Recommended method for charging in heating mode when outdoor temp is below 55°F.

Unit Clearances

Service Clearance Requirements

Recommended service clearances for unit installation, specified by tonnage and economizer presence.

Clearance to Combustible Material

Minimum clearances required between the unit and combustible surfaces for safety.

Unit Dimensions and Weight Data

Physical Dimensions

Lists physical dimensions for different unit models in millimeters and inches, with diagrams.

Weight and Center of Gravity Data

Provides corner weights, shipping weight, unit weight, and center of gravity for various unit models.

Location and Installation Guidance

Horizontal Airflow Unit Placement

Guidelines for unit location, service clearance, and avoiding contamination for horizontal airflow.

Down Airflow Unit Placement

Recommendations for unit placement, roof curb installation, and structural support for down airflow.

Unit Installation Steps

Ground Level Installation

Instructions for placing and securing the unit on a pad for ground-level installations, including clearance.

Rooftop Curb Mounting Preparation

Steps for converting airflow direction and installing roof mounting curbs prior to unit placement.

Lifting, Rigging, and Curb Mounting

Lifting and Rigging Precautions

Critical safety warnings and procedures for safely lifting and rigging the unit, including test lifting.

Placing Unit on Mounting Curb

Guidance on positioning and lowering the unit onto the mounting curb, ensuring proper fit and stability.

Rooftop Installation Options

Rooftop Mounting Frame Installation

Procedure for installing the unit on a fabricated frame or channel iron support on the roof.

Rooftop Installation Without Curb/Frame

Instructions for installing the unit on sleeper rails directly on the roof structure.

Installation Support and Curb Details

Curb Dimension Specifications

Detailed measurements and diagrams for field-fabricated roof curbs to ensure proper unit fit.

Rooftop Installation Visuals

Typical Horizontal Airflow Frame Installation

Illustrates a typical rooftop installation of the unit with horizontal airflow using a frame.

Typical Down Airflow Frame Installation

Illustrates a typical rooftop installation of the unit with down airflow using a frame.

Ductwork, Drain, and Filter Installation

Ductwork Attachment Procedures

Guides for attaching ductwork to curbs, frames, and the unit, emphasizing flexible connections.

Condensate Drain Piping Setup

Instructions for installing the condensate drain connection, including trap requirements and proper pitching.

Air Filter Installation

Information on installing air filters, including accessory filter racks and filter size recommendations.

Electrical Wiring and Power Connections

Power Wiring and Disconnects

Details on power supply requirements, disconnect switch installation, over current protection, and conduit.

Electrical Connection Steps

Step-by-step instructions for making high voltage connections to contactors and grounding the unit.

Control Wiring and Thermostat Setup

Low Voltage Control Wiring

Guidelines for routing low voltage control wiring, avoiding power wiring, and preventing shorts.

Thermostat Wire Sizing

Recommendations for thermostat wire size and maximum length to ensure proper voltage drop.

Unit Startup and Operation Checks

Pre-Start Checklist

A comprehensive checklist to ensure all installation steps are completed correctly before unit startup.

Starting and Shutting Down Unit

Instructions for starting and shutting down the unit in both cooling and heating modes.

Operating Checks and Voltage Verification

Procedures for checking operating pressures and verifying supply voltage during unit operation.

Unit Sequence of Operation

Cooling Mode Operation

Describes the unit's operation during cooling cycles, including 1st and 2nd stage cooling.

Heating Mode Operation

Explains the unit's operation during heating cycles, including 1st and 2nd stage heating.

Defrost and Fan Motor Control

Demand Defrost Operation

Explains how the demand defrost control removes frost from the outdoor coil during heating cycles.

ECM Fan Motor Adjustments

Details on adjusting blower speed using dip switches on the ECM Fan Control for optimal airflow.

Final Installation Checks and Maintenance

Final Installation Checklist

Checklist of essential inspections to perform after installation is complete for proper operation.

Owner and Service Maintenance

Guidance for routine maintenance tasks for optimal unit performance and longevity.

Fault Detection and Troubleshooting

Information on identifying unit faults via flashing lights and PIN identification for diagnostics.

Defrost Control Diagnostics

Defrost Control Checkout Table

A diagnostic table to identify and resolve issues related to the demand defrost control system.

Defrost Control Diagnostics Continued

Defrost Control Symptom Analysis

Further diagnostic steps and actions for various symptoms related to the defrost control system.

4WCZ6036 Pressure Performance Curves

4WCZ6036 Cooling Pressure Curves

Graphical representation of discharge/suction pressures for cooling mode vs. outdoor temp and airflow.

4WCZ6036 Heating Pressure Curves

Graphical representation of discharge/suction pressures for heating mode vs. outdoor temp and airflow.

4WCZ6048 Pressure Performance Curves

4WCZ6048 Cooling Pressure Curves

Graphical representation of discharge/suction pressures for cooling mode vs. outdoor temp and airflow.

4WCZ6048 Heating Pressure Curves

Graphical representation of discharge/suction pressures for heating mode vs. outdoor temp and airflow.

4WCZ4060 Pressure Performance Curves

4WCZ4060 Cooling Pressure Curves

Graphical representation of discharge/suction pressures for cooling mode vs. outdoor temp and airflow.

4WCZ4060 Heating Pressure Curves

Graphical representation of discharge/suction pressures for heating mode vs. outdoor temp and airflow.

Indoor Fan Performance Details

External Static Pressure Performance

Data correlating static pressure with airflow (CFM) for different models and speeds.

Airflow with Auxiliary Heat

Nominal airflow capacities for various switch settings when auxiliary heat is engaged.

Refrigerant Circuitry Diagrams

Heating Refrigeration Cycle

Diagram illustrating the refrigerant flow path during the heating cycle.

Cooling Refrigeration Cycle

Diagram illustrating the refrigerant flow path during the cooling cycle.

System Troubleshooting Chart

System Faults and Causes

Matrix correlating system faults with their primary and secondary causes for diagnosis.

Product Information and Service

Service Information and Contact

Guidance on troubleshooting common issues before calling for service and contact information.

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