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Trane DD060R9V3F Series - User Manual

Trane DD060R9V3F Series
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Variable Speed, 2-Stage
Upflow / Horizontal and Downflow / Horizontal,
Gas-Fired Furnaces, “Fan Assisted
Combustion System”
A341789P03
Installer’s Guide
Downflow / Horizontal* Upflow / Horizontal*
For VENT SIZING INFORMATION see:
USA —
National Fuel Gas Code ......... ANSI Z223.1/NFPA 54 (latest version)
CANADA —
Natural Gas Installation Code ...... CAN/CGA-B149.1 (latest version)
Propane Installation Code ............. CAN/CGA-B149.2 (latest version)
USA/CANADA ALTERNATE —
Category I Venting Guide ......... Pub. No. 18-CH23D1 (latest version)
*Horizontal Conversion for these furnaces may be left or right side rotation.
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT This Document is customer property and is to remain with this unit.
Please return to service information pack upon completion of work.
*__First letter may be “A” or “T”
18- CD20D1- 18
AVAILABLE IN FRENCH CANADIAN (FC)
*UD060R9V3K
*UD080R9V3K
*UD080R9V4K
*UD100R9V3K
*UD100R9V5K
*UD120R9V5K
*UD140R9V5K
*DD060R9V3F
*DD080R9V3F
*DD100R9V5F
*DD120R9V5F

Table of Contents

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Trane DD060R9V3F Series Specifications

General IconGeneral
BrandTrane
ModelDD060R9V3F Series
CategoryFurnace
LanguageEnglish

Summary

SAFETY SECTION

CARBON MONOXIDE POISONING HAZARD

Alerts to risks of carbon monoxide poisoning from improper venting of gas appliances.

FIRE OR EXPLOSION HAZARD

Warns about potential fire or explosion risks due to improper handling or servicing.

GENERAL INSTALLATION INSTRUCTIONS

CAUTION: Construction Heater

Advises against using the furnace as a construction heater to prevent premature damage.

CAUTION: Corrosive Atmosphere

Prohibits installation in corrosive or contaminated environments to prevent damage.

WARNING: Mobile Housing

States furnaces are not approved for mobile housing, trailers, or RVs, warning of damage or injury.

WARNING: Combustible Flooring

Instructs against direct installation on carpeting or tile; requires subbase for downflow applications.

LOCATION AND CLEARANCES

OUTLINE DRAWING

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS

Details required clearances from furnace to combustible materials for various installation types.

OUTLINE DRAWING

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS

Specifies clearances for downflow, horizontal closet, and alcove installations to combustibles.

UPFLOW INSTALLATION

CAUTION: Combustible Flooring

Warns against direct installation on combustible flooring; requires subbase for vertical downflow applications.

DOWNFLOW INSTALLATION

HORIZONTAL INSTALLATION

AIR FOR COMBUSTION AND VENTILATION

Confined Spaces

Defines confined spaces and outlines air supply requirements for combustion and ventilation.

Chemical Exposures Requiring Outdoor Air

Lists substances in air supply that necessitate outdoor air for combustion.

DUCT CONNECTIONS

RETURN AIR DUCT CONNECTION

Minimum Return Air Temperature

Specifies the minimum air entering temperature for the furnace.

RETURN AIR FILTERS

WARNING: Filter Installation in Horizontal

Advises remote filter installation for horizontal applications to prevent damage or injury.

WARNING: Power Off for Filter Service

Instructs to turn off power before servicing filters to prevent injury from moving parts.

RETURN AIR FILTERS

BOTTOM FILTER RACK INSTALLATION

Details the process of installing the filter rack in the bottom of the furnace.

RETURN AIR FILTERS

FILTER RACK INSTALLATION FOR SIDE RETURN AIR

Provides instructions for relocating the filter rack for side return air on upflow furnaces.

RETURN AIR FILTERS FOR UPFLOW FURNACE IN HORIZONTAL CONFIGURATION

BLOWER DOOR;HINGE REMOVAL

Explains how to remove the blower door or hinge for clearance or other issues.

ALTERNATE UPFLOW FILTER CLIP; BRACKET INSTALLATION

Describes installing alternate filter clips or brackets for upflow furnaces.

VENT PIPING

WARNING: Unlined Masonry Chimney

Prohibits venting into unlined masonry or concrete chimneys due to safety risks.

VENTING INTO A MASONRY CHIMNEY

Internal Masonry Chimneys

Details requirements for venting into lined internal masonry chimneys, including common venting.

WARNING: Chimney Liner Inspection

Emphasizes thorough inspection of chimney liners for cracks to prevent leaks and deterioration.

GAS VENT TERMINATION

EXTERNAL MASONRY CHIMNEY

WARNING: Electrical Grounding

Highlights the necessity of proper electrical grounding for safety and to prevent shock or fire.

CAUTION: Polarity Sensitive Control

Warns that the integrated furnace control is polarity sensitive and requires correct hot leg connection.

WARNING: Disconnect Power Before Servicing

Instructs to disconnect electrical power before servicing to prevent shock or injury.

ELECTRICAL CONNECTIONS

FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE

Provides wiring diagrams for single-stage and two-stage heating thermostats, including installation notes.

FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE

FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE

HUMIDISTAT HOOKUP

Explains how to connect an optional humidistat and modify factory jumpers.

GAS PIPING

WARNING: Fire or Explosion Hazard

Reiterates the danger of using open flames for gas leak detection and storing flammables nearby.

CAUTION: Gas Valve Adjustment

Advises using a backup wrench during gas piping installation to protect the gas valve.

WARNING: Hazardous Gases

Complies with California law, warning about exposure to fuel substances and combustion by-products.

COMBUSTION AND INPUT CHECK

GAS PIPING

MANIFOLD PRESSURE ADJUSTMENT (White-Rodgers 36 E)

Details the procedure for adjusting manifold pressure on the White-Rodgers 36E gas valve model.

MANIFOLD PRESSURE ADJUSTMENT (White-Rodgers 36 G)

Details the procedure for adjusting manifold pressure on the White-Rodgers 36G gas valve model.

CAUTION: Gas Pressure Adjustment

Warns to replace/tighten all plugs and leak check fittings after adjusting gas pressure.

ORIFICE SIZES

HIGH ALTITUDE DERATE

IMPORTANT: Orifice Selection for Altitude

Provides guidance on selecting orifices for altitude adjustments and checking input rates.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS

Lists essential checks to perform before initiating the startup sequence.

LIGHTING INSTRUCTIONS

Directs users to unit-specific instructions and outlines the initial checkout process.

SEQUENCE OF OPERATION

2-stage Thermostat Heating

Describes the operation sequence for 2-stage heating based on thermostat signals.

1-stage Thermostat Heating

Outlines the operation sequence when using a 1-stage thermostat.

Indoor Blower with Fan ON

Explains blower operation when the thermostat fan switch is set to 'ON'.

CONTROL AND SAFETY SWITCH ADJUSTMENT

LIMIT SWITCH CHECK OUT

Details how to test the limit switch for proper operation and overheating shut-off.

INDOOR BLOWER TIMING

Explains how the Integrated Furnace Control manages blower timing for heating and cooling.

ROOM AIR THERMOSTAT HEAT ANTICIPATOR ADJUSTMENT

Guides on setting the thermostat's heat anticipator based on measured current flow.

ABNORMAL CONDITIONS

System Malfunctions

Covers issues like excessive pressure, loss of flame, power failure, gas supply loss, and inducer failure.

System Lockout and Reset

Details procedures for system lockout and manual reset after errors.

WARNING: Fiberglass Insulation

Warns about fiberglass insulation causing cancer and respiratory irritation, with precautionary measures.

Emergency Gas Leak Procedure

Provides emergency steps to take if gas is detected, emphasizing safety.

INTEGRATED FURNACE CONTROL ERROR FLASH CODES

Normal Operation Codes

Indicates normal system status: no heat call (slow flash) or call for heat (fast flash).

System Failure Codes

Covers errors like IFC failure, power issues, lockout, pressure errors, limit circuits, flame sense, gas valve, and low flame signal.

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