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Trane DD100R9V5F Series User Manual

Trane DD100R9V5F Series
24 pages
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Variable Speed, 2-Stage
Upflow / Horizontal and Downflow / Horizontal,
Gas-Fired Furnaces, “Fan Assisted
Combustion System”
A341789P03
Installer’s Guide
Downflow / Horizontal* Upflow / Horizontal*
For VENT SIZING INFORMATION see:
USA —
National Fuel Gas Code ......... ANSI Z223.1/NFPA 54 (latest version)
CANADA —
Natural Gas Installation Code ...... CAN/CGA-B149.1 (latest version)
Propane Installation Code ............. CAN/CGA-B149.2 (latest version)
USA/CANADA ALTERNATE —
Category I Venting Guide ......... Pub. No. 18-CH23D1 (latest version)
*Horizontal Conversion for these furnaces may be left or right side rotation.
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT This Document is customer property and is to remain with this unit.
Please return to service information pack upon completion of work.
*__First letter may be “A” or “T”
18- CD20D1- 18
AVAILABLE IN FRENCH CANADIAN (FC)
*UD060R9V3K
*UD080R9V3K
*UD080R9V4K
*UD100R9V3K
*UD100R9V5K
*UD120R9V5K
*UD140R9V5K
*DD060R9V3F
*DD080R9V3F
*DD100R9V5F
*DD120R9V5F

Table of Contents

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Trane DD100R9V5F Series Specifications

General IconGeneral
AFUE Rating95%
Blower Motor TypeVariable Speed
StagesTwo-Stage
Ignition TypeHot Surface Ignition
ModelDD100R9V5F
Heating Capacity100, 000 BTU
Fuel TypeNatural Gas
Vent TypeDirect Vent
Warranty10-Year Limited Warranty

Summary

SAFETY SECTION

CARBON MONOXIDE POISONING HAZARD

Warning about carbon monoxide poisoning risks associated with venting system operation.

FIRE OR EXPLOSION HAZARD

Warning about fire or explosion risks due to improper installation or servicing.

GENERAL INSTALLATION INSTRUCTIONS

LOCATION AND CLEARANCES

UPFLOW INSTALLATION

DOWNFLOW INSTALLATION

HORIZONTAL INSTALLATION

AIR FOR COMBUSTION AND VENTILATION

UNCONFINED SPACE

Definition and requirements for unconfined spaces for furnace installation.

CONFINED SPACE

Definition and requirements for confined spaces, including air supply methods.

DUCT CONNECTIONS

RETURN AIR DUCT CONNECTION

Specific instructions and notes for connecting the return air duct.

RETURN AIR FILTERS

TYPICAL UPFLOW RETURN AIR FILTER INSTALLATIONS

Details on filter placement and types for upflow furnace configurations.

BLOWER DOOR/HINGE REMOVAL

ALTERNATE UPFLOW FILTER CLIP / BRACKET INSTALLATION

TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS

GENERAL VENTING INSTRUCTIONS

VENTING INTO A MASONRY CHIMNEY

Procedures and considerations for venting into masonry chimneys.

EXTERNAL MASONRY CHIMNEY

ELECTRICAL CONNECTIONS

1-STAGE THERMOSTAT WIRING DIAGRAM

Wiring diagram for a 2-stage furnace with a 1-stage thermostat, no cooling.

2-STAGE THERMOSTAT WIRING DIAGRAM

Wiring diagram for a 2-stage furnace with a 2-stage thermostat, no cooling.

1-STAGE HEATING/COOLING WIRING DIAGRAM

2-STAGE HEATING/COOLING WIRING DIAGRAM

HUMIDISTAT HOOKUP

GAS PIPING

COMBUSTION AND INPUT CHECK

MANIFOLD PRESSURE ADJUSTMENT

HIGH ALTITUDE DERATE

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS

Checklist of essential inspections before starting up the furnace.

LIGHTING INSTRUCTIONS

Steps for safely lighting the furnace burners and initiating operation.

SEQUENCE OF OPERATION

Detailed explanation of the furnace's operational cycles based on thermostat input.

CONTROL AND SAFETY SWITCH ADJUSTMENT

ROOM AIR THERMOSTAT

ABNORMAL CONDITIONS

EXCESSIVE COMBUSTION PRESSURE / VENT BLOCKAGE

Addresses issues related to excessive combustion pressure due to venting problems.

LOSS OF FLAME

Describes the system response and troubleshooting steps for loss of flame during operation.

POWER FAILURE

Explains system behavior and restart sequence after a power failure.

GAS SUPPLY FAILURE

Details system response and lockout procedures for gas supply interruptions.

INDUCED DRAFT BLOWER FAILURE

Explains system behavior and lockout when the induced draft blower fails.

RESET AFTER LOCKOUT

Procedure for manually resetting the system after it has entered a lockout state.

INTEGRATED FURNACE CONTROL ERROR FLASH CODES

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