EasyManua.ls Logo

Trane RAUJ-D12 User Manual

Trane RAUJ-D12
132 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
April 2020
SSSS--SSVVXX1111KK--EENN
Installation, Operation, and Maintenance
Split System
Cooling Condensers 20 to 120 Tons
Remote Chillers 20 to 120 Tons
RAUJ-C20
RAUJ-C25
RAUJ-C30
RAUJ-C40
RAUJ-C50
RAUJ-C60
RAUJ-C80
RAUJ-D10
RAUJ-D12

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Trane RAUJ-D12 and is the answer not in the manual?

Trane RAUJ-D12 Specifications

General IconGeneral
BrandTrane
ModelRAUJ-D12
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction and Safety Guidelines

Field Wiring and Grounding Safety Warnings

Highlights hazards associated with improper field wiring and grounding, emphasizing qualified personnel.

Personal Protective Equipment (PPE) Requirements

Mandates the use of appropriate PPE to protect against electrical, mechanical, and chemical hazards.

Safety Policies and Refrigerant Information

R-410A Refrigerant Pressure Warning

Warns about R-410A operating at higher pressures than R-22 and the need for specific equipment.

General Data for RAUJ Condensing Units

RAUJ Condensing Unit Specifications Table

Provides detailed technical specifications for RAUJ condensing units, including compressor, fan, and coil data.

Dimensions and Weights: Unit Clearances

Minimum Installation and Service Clearances

Specifies minimum clearances required for unit installation, service, and optimal efficiency.

Installation Mechanical: Location, Leveling, and Rigging

Unit Leveling and Rigging/Lifting Procedures

Details the process for leveling the unit and safe practices for rigging and lifting.

Installation Mechanical: Mounting and Isolation

Neoprene Isolator Selection and Installation

Explains the selection and installation of neoprene isolators for 20-60 ton units.

Spring Isolator Selection and Installation

Details the selection and installation of spring isolators for 20-120 ton units.

Installation Mechanical: Piping Requirements

Refrigerant Piping Requirements and Components

Outlines essential requirements and recommended components for refrigerant piping installation.

Installation Mechanical: Suction and Liquid Line Components

Suction Line Components and Installation

Details necessary components and installation steps for the suction line, including filters and valves.

Liquid Line Components and Installation

Details necessary components and installation steps for the liquid line, including filters and sight glasses.

Installation Mechanical: Expansion Valve and Piping Safety

Thermostatic Expansion Valve (TXV) Selection

Provides guidance and tables for selecting appropriate TXVs based on unit size and coil type.

Refrigerant Piping Safety Warnings

Critical safety warnings regarding refrigerant handling, high pressure, and compressor damage.

Installation Mechanical: Piping Sizing and Evaporator Piping

Suction Line Piping Sizing and Routing Guidelines

Guidelines for proper suction line sizing, routing, slope, and insulation.

Liquid Line Piping Sizing and Routing Guidelines

Guidelines for proper liquid line sizing, routing, slope, and insulation.

Installation Mechanical: Refrigerant Pipe Connections and Brazing

Final Refrigerant Pipe Connections Procedures

Outlines the steps for making final refrigerant pipe connections, including pressure checks.

Brazing Procedures and Explosion Hazard Warnings

Provides essential techniques and safety warnings for brazing refrigerant piping to prevent hazards.

Installation Mechanical: Leak Testing Procedure

Leak Testing Procedure and Explosion Hazard Warnings

Details the steps and safety precautions for leak testing the refrigerant system.

Installation Mechanical — EVP: Chilled Water Piping

EVP Chilled Water Piping Requirements

Lists requirements for installing EVP chilled water piping, including components and guidelines.

Installation Electrical: RAUJ Electrical Data

Installation Electrical: Wiring Requirements and Safety

Main Electrical Power Wiring Requirements

Specifies requirements for installing main power supply wiring, including grounding and protection.

Installation Electrical: Unit Specific Wiring Guidelines

Field Installed Power Wiring Safety and Conductor Type

Emphasizes safety and the requirement for copper conductors in field-installed power wiring.

Installation Electrical: Disconnect Switch and Power Wiring

Main Unit Power Wiring Safety and Sizing

Reinforces hazardous voltage warnings and guidance on sizing power wiring and protection devices.

Installation Electrical: Wire Sizing and Control Wiring

Power Wire Sizing and Protection Devices

Provides guidance on sizing power wires and selecting protection devices based on unit data.

Field Installed Control Wiring Safety

Reinforces hazardous voltage warnings and safety procedures for field-installed control wiring.

Installation Electrical: 115 VAC and 24 VAC Control Wiring

24 VAC Controls Wiring Safety Warning

Reinforces hazardous voltage warnings for 24 VAC control wiring.

Installation Electrical: "No System Control" Parameters

Installation Electrical: VAV Control Wiring Diagrams

Installation Electrical: Sensor and Thermostat Installation

Installation Electrical: EVP Chiller Control System

EVP Chiller Control System Overview

Explains the EVP chiller control system, including remote panel functions and components.

Pre-Start Procedures: General Checklist and Evacuation

General Pre-Start Checklist and Safety Warnings

Provides a checklist of procedures to ensure unit readiness, including electrical safety.

System Evacuation and Standing Vacuum Test

Outlines critical steps for evacuating the refrigeration system and performing a vacuum test.

Pre-Start Procedures: Controller and Sensor Checkout

Discharge Air Controller (W7100A) Checkout Procedure

Step-by-step procedure for checking out the W7100A discharge air controller.

Discharge Air Sensor Checkout (Honeywell Sensor)

Procedure for checking the discharge air sensor's resistance and temperature conversion.

EVP Chiller Control Checkout (W7100G)

Checkout procedure for the W7100G chilled water controller.

Pre-Start Procedures: Master Energy and Zone Controls

Master Energy Control Checkout (20-60 Ton Units)

Checkout procedure for the Master Energy Controller (MEC) on 20-60 ton units.

Zone Thermostat Checkout (Honeywell T7067)

Checkout procedure for the Zone Thermostat and its voltage output ramps.

Pre-Start Procedures: Voltage, Phasing, and Controllers

Electrical Phasing Check and Correction

Instructions for verifying and correcting electrical phasing to ensure correct motor rotation.

Start-Up Procedures: Damper Adjustment and Fan Rotation

Low Ambient Damper Adjustment Procedures

Instructions for adjusting low ambient dampers, including factory and field settings.

Verifying Proper Supply Fan Rotation

Procedures to check and correct supply fan rotation direction for safe operation.

Start-Up Procedures: Airflow Measurement and Coil Damage

System Airflow Measurement Methods

Describes methods for measuring system airflow using motor amperage and static pressure.

Coil Damage Warning During Airflow Measurement

A critical warning about potential coil damage when drilling for airflow measurement.

Start-Up: Expansion Valve Adjustment and Preliminary Charge

Preliminary Expansion Valve Adjustment Guidelines

Provides guidelines and manufacturer settings for adjusting expansion valves for proper superheat.

Adding Preliminary Refrigerant Charge

Details the steps for adding the preliminary refrigerant charge after leak checks and evacuation.

Start-Up: Compressor Start-Up Procedures

Compressor Start-Up Steps and Safety Warnings

Detailed steps for starting compressors, including initial charge, safety checks, and ambient conditions.

Start-Up: Compressor Operation and Troubleshooting

Compressor Start-Up: Rotation and Phase Protection

Covers verifying correct compressor rotation and understanding phase protection modules.

Compressor Damage Warnings: Backward Rotation and Oil

Warns about compressor damage from backward rotation and the importance of crankcase heaters.

Start-Up: System Charging and Final Checks

System Charging Procedures and Subcooling/Superheat

Details system charging steps, including measuring subcooling and superheat.

Final Checks: Oil Level, Pressures, and Log Data

Final checks after operation, including oil levels, pressures, and recording maintenance log data.

Start-Up: Motor Rotation and Subcooling/Superheat

Motors Rotating Backward Troubleshooting Procedures

Provides steps to diagnose and correct backward motor rotation for fans and compressors.

Final System Setup and Operating Setpoints

Final System Setup Checks

Details final checks after pre-start and start-up, including programming and panel security.

Maintenance: EVP Chillers and Compressor Procedures

Refrigerant Evacuation, Charging, and Safety

Critical safety warnings for handling R-410A refrigerant under high pressure during evacuation and charging.

Maintenance: Compressor Replacement and Electrical Phasing

Compressor Replacement Procedures and Oil Management

Details steps for replacing compressors, including oil management and safety precautions.

Electrical Phasing Importance and Compressor Damage Warning

Emphasizes correct electrical phasing to prevent compressor damage and reduce life.

Maintenance: Fall Restraint and Warranty

Fall Restraint System for Condenser Roof Access

Details the importance and location of fall restraint slots on the unit top for servicing safety.

Related product manuals