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Trane RAUJ-C60

Trane RAUJ-C60
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Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
April 2020
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Installation, Operation, and Maintenance
Split System
Cooling Condensers 20 to 120 Tons
Remote Chillers 20 to 120 Tons
RAUJ-C20
RAUJ-C25
RAUJ-C30
RAUJ-C40
RAUJ-C50
RAUJ-C60
RAUJ-C80
RAUJ-D10
RAUJ-D12

Table of Contents

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Trane RAUJ-C60 Specifications

General IconGeneral
BrandTrane
ModelRAUJ-C60
CategoryAir Conditioner
LanguageEnglish

Summary

Installation, Operation, and Maintenance

Split System Cooling Condensers and Remote Chillers

Covers installation, operation, and maintenance for split system cooling condensers and remote chillers.

Safety Warning

Critical safety precautions for handling and servicing the equipment.

Introduction

Proper Field Wiring and Grounding

Critical safety precautions for field wiring and proper grounding.

Personal Protective Equipment (PPE) Requirements

Requirements and guidelines for using Personal Protective Equipment.

Introduction (Continued)

Model Number Description

20 to 60 Ton Unit Configuration

Explains the model number coding for 20 to 60 ton units.

80 to 120 Ton Unit Configuration

Explains the model number coding for 80 to 120 ton units.

Dimensions and Weights

Unit Clearances for Installation

Minimum clearances required for single, multiple, and pit installations.

Installation Mechanical

Location Requirements and Isolation

Guidelines for unit placement, foundation, and vibration isolation.

Rigging and Lifting Procedures

Safety procedures and instructions for rigging and lifting the unit.

Installation Mechanical (Continued)

Refrigerant Piping Requirements

Guidelines for sizing and installing refrigerant piping components.

Installation Mechanical (Continued)

Suction and Liquid Line Piping Sizing

Tables and guidelines for correctly sizing suction and liquid refrigerant lines.

Installation Mechanical (Continued)

Brazing Procedures

Essential techniques and safety for brazing refrigerant piping.

Installation Mechanical (Continued)

Leak Testing Procedure

Detailed steps for leak testing the refrigerant system.

Installation Mechanical - EVP

EVP Chilled Water Piping Requirements

Requirements for installing chilled water piping for EVP chillers.

Installation Electrical

Electrical Data for RAUJ Units

Electrical data tables for RAUJ condensing units, including fan and compressor specs.

Main Electrical Power Wiring Requirements

Critical requirements for proper field wiring and grounding of main power.

Field Installed Control Wiring Requirements

Guidelines for field-installed control wiring for various unit configurations.

Installation Electrical (Continued)

Disconnect Switch External Handle and Main Unit Power Wiring

Details on factory-mounted disconnect switches and main power wiring.

Power Wire Sizing and Protection Devices

Guidance on sizing power wires and selecting protection devices based on load calculations.

Installation Electrical (Continued)

Installation Electrical (Continued)

Installation Electrical (Continued)

Operating Principles (Continued)

Economizer Cycle Control

Details how the economizer functions and integrates with the unit's cooling system.

Operating Principles (Continued)

Pre-Start Procedures

Unit Pre-Start Checklist and EVP Chiller Prep

Essential checks and steps before initial unit startup, including EVP chiller preparation.

System Evacuation Procedures

Critical steps for evacuating the refrigeration system under vacuum.

Standing Vacuum Test

Method for performing a standing vacuum test to detect leaks.

Discharge Air Controller Checkout (Honeywell W7100 A)

Procedure to check the W7100A discharge air controller's functionality.

Pre-Start Procedures (Continued)

Discharge Air Sensor Checkout (Honeywell Sensor)

Procedure to verify the discharge air sensor's temperature readings.

EVP Chiller Control Checkout (Honeywell W7100 G)

Checkout procedure for the W7100G chilled water controller.

Chilled Water Sensor Checkout (Honeywell Sensor)

Procedure to verify the chilled water sensor's readings.

Pre-Start Procedures (Continued)

Master Energy Control Checkout (20-60 Ton)

Checkout procedure for the Master Energy Controller in 20-60 ton units.

Pre-Start Procedures (Continued)

Voltage Imbalance and Electrical Phasing

Procedures for checking voltage imbalance and ensuring correct electrical phasing.

Start-Up Procedures

Start-Up Procedures (Continued)

Preliminary Expansion Valve Adjustment

How to pre-adjust expansion valves for optimal superheat.

Adding Preliminary Charge

Steps for adding the initial refrigerant charge to the system.

Compressor Start-Up (All Systems)

Detailed procedures for starting compressors and adding refrigerant charge.

Start-Up Procedures (Continued)

Compressor Start-Up (Continued)

Final charging steps, pressure checks, and oil condition verification.

Motors Rotating Backward

Troubleshooting steps if motors are rotating backward.

Start-Up Procedures (Continued)

Final System Setup and Recommended Setpoints

Final checks and recommended operating setpoints for system controllers.

Maintenance

Maintenance (Continued)

Refrigerant Evacuation and Charging

Procedures and warnings for refrigerant evacuation and charging.

Compressor Replacement Procedures

Steps for replacing compressors, including oil handling and gasket replacement.

Maintenance (Continued)

Fall Restraint on Condenser Roof

Safety instructions regarding fall restraint slots on the condenser roof.

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