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Trane S8B1A040M3PSCA/C User Manual

Trane S8B1A040M3PSCA/C
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SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
March 2024
SS88XXBB--SSVVXX000011--11CC--EENN
Upflow/Downflow/Horizontal
Gas-Fired, 1–Stage and 2–Stage Induced Draft Furnaces with
High Efficiency Motor
UUppffllooww,, DDoowwnnffllooww,, HHoorriizzoonnttaall RRiigghhtt//LLeefftt
SSiinnggllee SSttaaggee TTwwoo SSttaaggee
S8B1
S8X1
S8X2
S8B1A040M3PSCA/C
S8B1B040M2PSCA/C
S8B1B060M4PSCB/C
S8B1B080M4PSCB/C
S8B1C080M5PSCA/C
S8B1C100M5PSCB/C
S8B1D120M5PSCA/C
S8X1A040M3PSCA/C
S8X1B040M2PSCA/C
S8X1B060M4PSCB/C
S8X1B080M4PSCB/C
S8X1C080M5PSCA/C
S8X1C100M5PSCB/C
S8X1D120M5PSCA/C
S8X2A040M3PSC
S8X2B060M4PSC
S8X2B080M4PSC
S8X2C080M5PSC
S8X2C100M5PSC
S8X2D120M5PSC
NNoottee:: This Installation, Operation, and Maintenance is used for multiple furnace
families. Models may have a “T” in the 12th digit designating they meet
California less than 40 ng/J (NOx) emissions requirements.
NNoottee:: Graphics in this document are for
representation only. Actual model may
differ in appearance.
WARNING
FIRE HAZARD!
Failure to follow this Warning could result in property damage, severe personal
injury, or death.
This Warning applies to installations with a ammable refrigeration system.
The furnace must be powered except for service. The furnace shall be installed
and connected according to installation instructions and wiring diagrams that
are provided with the evaporator coil.
Installation, Operation, and Maintenance
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Trane S8B1A040M3PSCA/C Specifications

General IconGeneral
BrandTrane
ModelS8B1A040M3PSCA/C
CategoryFurnace
LanguageEnglish

Summary

Installation, Operation, and Maintenance

Product Overview

Describes furnace models, stages, and motor type.

Safety Warnings

Highlights critical safety warnings for installation and operation.

Safety Section Non-Condensing Furnaces

Fire or Explosion Hazard

Warns against flammable vapors and gas leak procedures.

Electrical Shock, Fire, or Explosion Hazard

Details safety precautions for servicing electrical components.

Carbon Monoxide Poisoning Hazard

Stresses proper venting to prevent CO escape.

Safety Section Non-Condensing Furnaces

Explosion Hazard

Warns about propane gas collection in confined spaces.

Electrical Shock Hazard

Caution against bypassing door switch or touching controls.

Carbon Monoxide Poisoning Hazard

Emphasizes blower door security for fume containment.

Safety Section Non-Condensing Furnaces

Installation Warning – High Voltage Moving Parts

Alerts to hazards of electrical components and fans during installation.

Overheating and Explosion Hazard

Instructs to shut off gas valve during overheating.

Improper Voltage Connection

Advises against connecting furnace to GFCI protected circuits.

Safety Section Non-Condensing Furnaces

Sharp Edge Hazard

Advises caution with sharp metal edges during installation/servicing.

Hot Surface

Warns not to touch the igniter as it is extremely hot.

Do Not Use as Construction Heater

Discourages use as a construction heater to prevent damage.

Safety Section Non-Condensing Furnaces

Equipment Damage

Warns about UV light exposure damaging plastic blower housing.

Carbon Monoxide Poisoning Hazard

Provides steps for safe venting system commissioning.

Accessories

Part List

Lists major components of the furnace.

Product Specification

Model Specifications

Details technical data for various furnace models.

Furnace Installation Guidelines

Safety Practices and Precautions

Lists essential safety measures for furnace installation.

General Guidelines

Provides general advice on following codes and handling equipment.

Furnace Installation Guidelines

Locations and Clearances

Specifies minimum clearances to combustible materials for furnace placement.

Outline Drawing

Cabinet Dimensions

Illustrates physical dimensions and connection points of furnace cabinets.

Wiring Diagrams

Field Wiring

Shows typical wiring connections for thermostats and furnaces.

IFC Component Layout

Details the Integrated Furnace Control (IFC) terminal layout.

Airflow Tables

Furnace Airflow vs. External Static Pressure

Provides data on airflow (CFM) at different static pressures for models.

CFM Versus Temperature Rise

S8B1/S8X1 Furnaces

Shows CFM vs. temperature rise for single-stage heating.

S8X2 Furnaces

Shows CFM vs. temperature rise for two-stage heating.

Furnace General Installation

S-Series Furnace Panel Removal

Instructions for removing furnace front panels for access.

Horizontal Installation in an Attic or Crawlspace

Guidelines for installing furnaces in horizontal positions.

Furnace General Installation

Gas Piping

Illustrates gas piping configurations for various furnace orientations.

Furnace General Installation

Gas Pipe Sizing and Orifice Information

Provides tables for gas pipe sizing and orifice drill sizes.

Furnace General Installation

Combustion and Input Check

Details procedures for checking combustion and gas input rates.

Furnace General Installation

Gas Valve Adjustment

Explains how to adjust manifold pressure and gas valve settings.

Furnace General Installation

High Altitude Derate and Orifice Selection

Covers derating for altitude and selecting replacement orifices.

Furnace General Installation

General Venting Requirements

Outlines general principles for furnace venting.

Venting Into a Masonry Chimney

Provides guidance for connecting to masonry chimneys.

Internal Masonry Chimneys

Specifies rules for venting into internal masonry chimneys.

Safety Hazard

Warns about chimney liner inspection to prevent CO leaks.

Furnace General Installation

Masonry Chimney Venting

Details type of chimney lining and venting practices.

External Masonry Chimney

Discusses practices to minimize corrosion in external chimneys.

Furnace General Installation

Air for Combustion and Ventilation

Specifies requirements for combustion and ventilation air supply.

Furnace General Installation

Duct Connections

Provides guidelines for connecting supply and return air ducts.

Furnace General Installation

Supply Duct Connections

Illustrates supply duct connections for various furnace orientations with coils.

Furnace General Installation

Return Duct Connections

Details requirements for return duct system installations.

Return Ducting General Guidelines

Specifies rules for return duct placement and installation.

Furnace General Installation

Upflow Furnace Configurations

Shows mounting and filter box options for upflow furnaces.

Furnace General Installation

Downflow Furnace Configurations

Illustrates duct connections for downflow furnaces with top returns.

Furnace General Installation

Return Air Filters

Lists filter sizes and preparation steps for upflow installations.

Furnace General Installation

Return Air Filters for Horizontal Configuration

Explains filter installation for horizontal furnace configurations.

Furnace General Installation

Electrical Connections

Details wiring requirements and safety precautions.

Field Wiring

Provides diagrams for connecting thermostats to furnace controls.

Furnace General Installation

Twinning Furnaces

Illustrates wiring diagrams for connecting two furnaces together.

General Start-up and Adjustment

Preliminary Inspections

Lists checks to perform before initial furnace start-up.

Lighting Instructions

Describes the automated ignition sequence for furnace start-up.

Control and Safety Switch Adjustment

Details how to adjust and check safety switches like limit switches.

Furnace Combustion Air Exhaust Options

Venting Options for Upflow Applications

Shows approved venting configurations for upflow furnaces.

Furnace Combustion Air Exhaust Options

Venting Options for Horizontal Right Applications

Illustrates venting options for horizontal right furnace installations.

Venting Options for Downflow Applications

Displays approved venting configurations for downflow furnaces.

Furnace Combustion Air Exhaust Options

Combustion Air Conversions

Explains how to orient flue outlets and cutouts for combustion air.

Integrated Furnace Control Menu

S8B1 - S8X1 Control System Menu Single Stage OD

Outlines the menu structure for single-stage S8B1/S8X1 furnaces.

Integrated Furnace Control Menu

S8X1 Control System Menu Two Stage OD

Details the menu structure for two-stage S8X1 furnaces.

Integrated Furnace Control Menu

S8X2 Control System Menu Single Stage OD

Describes the menu structure for single-stage S8X2 furnaces.

Integrated Furnace Control Menu

S8X2 Control System Menu Two Stage OD

Outlines the menu structure for two-stage S8X2 furnaces.

Integrated Furnace Control Menu

Run Test Mode

Explains how to enter and perform diagnostic tests on the furnace.

System Status Menu

Describes how to view the furnace’s current operating status.

Belly Band Location

Blower Motor Vibration Dampening

Shows measurements for belly band placement to minimize motor vibration.

Setting Airflow

Airflow Adjustment Guide

Guides on measuring ESP and setting blower speed taps for optimal airflow.

Integrated Furnace Control Display Codes

Menu Options

Lists available menu options for the Integrated Furnace Control.

Error Codes

Provides a list of error codes and their explanations.

Integrated Furnace Control Display Codes

Fault Code Recovery

Instructions for viewing, clearing faults, and resetting factory defaults.

Troubleshooting

Troubleshooting Flowchart Index

Lists the troubleshooting flowcharts available in the manual.

Troubleshooting

Getting Started

Initial steps for troubleshooting furnace issues.

Troubleshooting

2.1 Fault Code

Troubleshooting flowchart for 2.1 Fault Code related to ignition.

Troubleshooting

2.2 Fault Code

Troubleshooting flowchart for 2.2 Fault Code concerning flame sensing.

2.3 Fault Code

Troubleshooting flowchart for 2.3 Fault Code related to gas valve energization.

Troubleshooting

3.1 Fault Code

Troubleshooting flowchart for 3.1 Fault Code concerning pressure switch 1.

Troubleshooting

3.2 Fault Code

Troubleshooting flowchart for 3.2 Fault Code concerning pressure switch 1 errors.

Troubleshooting

3.3 Fault Code

Troubleshooting flowchart for 3.3 Fault Code concerning pressure switch 2.

Troubleshooting

3.4 Fault Code

Troubleshooting flowchart for 3.4 Fault Code concerning pressure switch 2 errors.

Troubleshooting

4.0 Fault Code

Troubleshooting flowchart for 4.0 Fault Code related to blower motor and limits.

Reverse Flow Switch Checkout

Procedure to check the reverse flow switch operation.

Troubleshooting

4.0 Fault Code Flame Rollout

Troubleshooting flowchart for flame rollout faults.

Troubleshooting

5.0 Fault Code

Troubleshooting flowchart for 5.0 Fault Code related to flame sensing.

Troubleshooting

6.1 Fault Code

Troubleshooting flowchart for 6.1 Fault Code concerning polarity.

6.2 Fault Code

Troubleshooting flowchart for 6.2 Fault Code concerning ground connections.

Troubleshooting

6.3 Fault Code

Troubleshooting flowchart for 6.3 Fault Code related to igniter issues.

Troubleshooting

7.1 Fault Code

Troubleshooting flowchart for 7.1 Fault Code concerning external gas valve circuit.

Troubleshooting

08 Fault Code

Troubleshooting flowchart for 08 Fault Code related to flame sense current.

Troubleshooting

11 Fault Code

Troubleshooting flowchart for 11 Fault Code related to internal gas valve relays.

12 Fault Code

Troubleshooting flowchart for 12 Fault Code related to the onboard fuse.

Troubleshooting

Constant Torque Motor Troubleshooting

Steps for troubleshooting the constant torque blower motor.

Sequence of Operation S8B1/S8X1/S8X2

EAC and HUM Timing

Describes timing for EAC and HUM relays during operation.

1st Stage Gas Heating

Details the operational sequence for 1st stage gas heating.

2nd Stage Gas Heating (S8X2 Only)

Explains the operational sequence for 2nd stage gas heating.

Sequence of Operation S8B1/S8X1/S8X2

Single Stage Cooling

Outlines the operational sequence for single-stage cooling.

Two Stage Cooling

Details the operational sequence for two-stage cooling.

Single Stage Heat Pump

Explains the operational sequence for single-stage heat pump operation.

Two Stage Heat Pump

Describes the operational sequence for two-stage heat pump operation.

Periodic Servicing Requirements

General Inspection

Annual inspection checklist for furnace installation and components.

Filters

Recommendations for filter cleaning or replacement frequency.

Blowers

Guidance on blower motor lubrication and annual cleaning.

Igniter

Information on the hot surface igniter and handling precautions.

Burner

Instructions for burner cleaning and troubleshooting yellow flames.

Heat Exchanger/Flue Pipe

Guidance on inspecting and cleaning heat exchangers and flue pipes.

Cooling Coil Condensate Drain

Importance of checking and cleaning condensate drains to prevent water damage.

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