Trane Thermo King ES300 User Manual

Thermo King has a policy of coninuous product and data improvements and reserves the right to change design and specications without notice. We are committed to using
environmentally conscious print practices.
Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport
temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applica-
tions, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938. For more information, visit
www.thermoking.com or www.tranetechnologies.com
©2020 Trane Technologies
TK 56455-18-IM Jan 2016
Installation Manual
Truck Edition
V-520 RT SPECTRUM
Model 50
Multi-Temperature Systems
January 2016
Revision 7
TK-55455-18-IM

Trane Thermo King ES300 Specifications

General

Brand	Trane
Model	Thermo King ES300
Category	Trucks
Language	English

Summary

Installation Preparation and Component Information

Safety Precautions

Covers DANGER, WARNING, and CAUTION statements for safe operation.

Tips for a Successful Installation

Provides essential advice for proper component placement and routing.

Required Tools

Details all tools required for the installation process.

Dimensions and Weight

Specifies dimensions and weights for major unit components.

Mounting Hole Dimensions

Details mounting hole dimensions for various modules.

HMI Unit Dimensions

Provides the physical dimensions for the Human-Machine Interface.

Module Installation Procedures

Installation - Vehicle Powered Compressor

Steps for mounting the compressor and ensuring proper ground connection.

Installation - (2) ES300 Evaporators

Describes preferred and alternative methods for evaporator mounting.

Installation - Refrigeration Module

Instructions for securing the refrigeration module to the vehicle roof.

Installation - Power Pack Module

Steps for installing the power pack module onto the vehicle roof.

Installation - Condenser Module

Guidelines for mounting the condenser module to the vehicle's roof.

Refrigeration System Assembly and Charging

Fabricating Refrigeration Hoses

Detailed steps for fabricating and assembling refrigeration hoses.

Suction Line Routing and P-Trap Formation

Guidelines for proper suction line routing and P-trap formation.

Installation - Refrigeration Tubes to Compressor

Procedures for connecting refrigeration tubes to the compressor.

Installation - Refrigeration Hoses

Instructions for routing and connecting refrigeration hoses between components.

Installation - Refrigeration Hoses to Vehicle's Compressor

Steps for connecting refrigeration hoses to the vehicle's compressor.

System Charging

Detailed steps for charging the system with the correct refrigerant.

System Checks, Electrical, and Finalization

System Leak Check and Evacuation

Process for evacuating the system and checking for leaks.

Installation - Electrical Connections

Connecting electrical harnesses on the rooftop components.

Electrical Connections - Evaporator(s)

Connecting wiring harnesses to the host and remote evaporators.

Installation - HMI

Procedures for installing the Human-Machine Interface and its wiring.

Installation - Electrical Connections to Compressor

Steps for connecting electrical components to the compressor.

Installation - Electrical Connections to Battery

Instructions for connecting the battery and installing the in-line fuse.

SPR and CPR Adjustment Procedures

Adjusting the Suction Pressure Regulator and CPR valve settings.

Installation Check List

A checklist to ensure all installation steps are completed correctly.