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Trane Thermo King Magnum Plus User Manual

Trane Thermo King Magnum Plus
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Thermo King by Trane Technologies (NYSE: TT), a global climate innovator is a worldwide leader in sustainable
transport temperature control solutions. Thermo King has been providing transport temperature control solutions
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©2020 Trane Technologies
TK 61110-4-OP Nov 2013
Operators Manual
Manuel de l’utilisateur
Manual del operador
Betriebshandbuch
Bruksanvisning
MagnumPlus
November 2013
Revision 0
TK-61110-4-OP
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Trane Thermo King Magnum Plus Specifications

General IconGeneral
BrandTrane
ModelThermo King Magnum Plus
CategoryTrucks
LanguageEnglish

Summary

Safety Instructions

General Precautions

General safety measures like wearing goggles, keeping clear of moving parts, and avoiding heat on sealed systems.

Electrical Precautions

Safety measures for working with electrical systems, including using insulated tools and treating all wires as high voltage.

Precautions

Specific safety advice such as disconnecting power, checking for live circuits, and working with a partner.

First Aid Procedures

Electrical Shock First Aid

Immediate actions for electrical shock, including shutting off power, removing the victim, and administering CPR.

Low Voltage Safety

Low Voltage Hazards

Discusses hazards of low voltage circuits, such as high current causing burns, and the danger of jewelry.

Identifying Unit Safety Decals

Unit Safety and Warning Decals

Explains that serial number, refrigerant type, and warning decals provide service information.

Locating Serial Numbers

Component Serial Number Locations

Details where to find serial numbers on the electric motor, compressor, unit, and controller nameplates.

Unit Inspection

Pretrip Inspection Items

Items to inspect before a trip, including electrical, refrigeration, and structural components.

Specifications

System Net Cooling Capacity

Details net cooling capacity (B/hr, kW) and power consumption for different return air temperatures.

Evaporator Airflow Specifications

Provides heating capacity in Watts, Kcal/hr, and BTU/hr for different voltages and models.

Magnum+ Specifications

Compressor Motor Details

Information on compressor type, horsepower, RPM, and locked rotor amps.

Condenser Fan Motor Details

Information on condenser fan motor type, horsepower, RPM, and full load amps.

Evaporator Fan and Heater Specifications

Evaporator Fan Motor Details

Specifications for evaporator fan motors including RPM, full load amps, and locked rotor amps.

Electrical Resistance Heater Rods

Details on heater rod type, number, capacity (Watts), and current draw.

MP-4000 Controller Specifications

Temperature Controller Features

Details setpoint range, digital display, and controller software version.

Defrost Initiation Methods

Explains manual switch, demand defrost, and timed defrost initiation for the evaporator coil.

Defrost Timer Functions

Information on defrost timer in chilled mode and how it activates the compressor hour timer.

MP-4000 Controller Defrost and Mode Details

Chilled and Frozen Mode Operation

Describes how chilled/frozen modes manage defrost intervals and compressor operation.

Defrost Termination and Power Off

Explains how defrost is terminated by sensor temperature, timer, or power off.

MP-4000 Controller and Physical Specs

Compressor Protection and Fan Settings

Details auto-reset protection for compressor and evaporator fan speed settings.

Physical Specifications

Information on fresh air venting, evaporator fan blades, and unit weight.

Unit Description

Introduction to Unit Description

Outlines the chapter's content: general unit, standard, and optional component descriptions.

General Description of Magnum Units

Describes Magnum units as all-electric, single-piece units for container cooling/heating.

MAGNUM+ Unit Components

Key MAGNUM+ Unit Components

Lists major components like scroll compressor, digital control valve, sensors, and evaporator fans.

MP-4000 Controller Overview

Introduces the MP-4000 as an advanced microprocessor controller for unit control and monitoring.

Controller Description and Features

MP-4000 Controller Basic Features

Details the display, keypad, and special function keys of the MP-4000 controller.

Controller Back-up Battery Function

Explains the purpose of the back-up battery for maintaining controller power without shore power.

Controller Inputs and Outputs

Lists signals monitored (sensors, switches) and regulated (fans, compressor, valves) by the controller.

MP-4000 Standard Display Information

Standard Display Overview

Describes the ¼ VGA graphical display, temperature units, and display behavior.

Idle Screen Symbols

Explains symbols displayed during idle screen, including happy face, disgruntled face, and unhappy face.

SmartPTI Check Mark Symbol

Details the check mark symbol indicating a successful SmartPTI test and normal operation state.

Controller Unit Status and Symbols Glossary

Unit Status Display Elements

Explains elements shown on the Unit Status display, like date, time, alarms, sensors, and setpoint.

Glossary of Display Symbols

Defines various symbols used on the controller display, such as Condenser Fan On, Defrost, and Alarm.

Controller Mode Descriptions and PTI

Glossary of Mode Descriptions

Explains modes like Chilled/cooling, Chilled/heating, Frozen/cooling down, and Defrost.

Pre-trip Inspection (PTI)

Describes PTI as a pretrip inspection to diagnose unit condition and select test types.

Controller Function Keys

Explains the use of F1-F4 keys for navigation, viewing alarms, changing temperature units, and setpoint.

Controller Indicator LEDs and Special Keys

Indicator LED Status Meanings

Explains the meaning of Green and Red LEDs (flashing/solid) for temperature status and alarms.

Special Function Key Operations

Details the functions of PTI, Defrost, and Unit On/OFF special keys.

Navigating the Controller Menu

MP-4000 Controller Menu Structure

Describes the Classic Main Menu and Icon Main Menu navigation methods.

Menu Scrolling Key Functions

Explains how to use EXIT, UP/DOWN, and ENTER keys to navigate menus and submenus.

Controller Lockout and Manual Defrost

Unit Lock Padlock Procedure

Explains how to unlock the unit using a correct key if the padlock option is active.

Initiating a Manual Defrost

Steps to perform a manual defrost, including pressing the DEFROST key and selecting Start Defrost.

Controller Operations: PTI, Alarms, Setpoint

Performing Pre-trip Inspections (PTI)

Steps to perform PTI tests, select tests using F2/F3, and accept with F4.

Viewing Alarms and Warnings

How to view the alarm list, scroll through alarms, and acknowledge them.

Changing Temperature Display and Setpoint

Steps to switch between C/F and change the setpoint using function keys.

Operating Theory and Mode Chart

MAGNUM+ Operating Mode Function Chart

Table detailing unit functions based on chill/frozen loads and modes like Cool, Heat, Defrost.

Operating Theory: Dehumidification and Heat Modes

Dehumidification and Heater Control

Explains conditions for energizing electric heaters for dehumidification and heat modes.

Defrost Mode Operation

Describes how heaters are used in defrost mode until evaporator coil temperature increases.

Diagnosis: Troubleshooting and Alarm Codes

Introduction to Diagnostics

Outlines the chapter's content on controller diagnostics, troubleshooting, warnings, and alarm codes.

Controller Diagnostics Overview

Explains the MP4000 as a diagnostic tool and lists menu areas for diagnosis.

Controller Diagnostic Tests and Data

Manual Functions Test Procedure

Describes performing specific diagnostic tests on components or system tests.

Data Menu for Unit Information

Explains that the Data menu displays unit operating info like sensor temps and electrical data.

Emergency Cold Line Support

Contacting Emergency Support

Provides the Toll Free and International numbers for the Emergency Marine Cold Line.

CE Declaration of Conformity

Declaration for Machinery

States conformity with EC directives for machinery and lists various languages for the declaration.

Declaration Details and Product Compliance

Manufacturer Declaration Statement

Declares conformity with specific EEC directives, listing directive numbers.

Product Compliance Statements

Lists compliance with various EEC directives and standards, including EMC and safety.

Declaration - Harmonized Standards Applied

Applied Harmonized Standards List

Lists specific parts/clauses of harmonized standards applied to the machinery.

Declaration of Conformity Responsibility

Manufacturer's Sole Responsibility Statement

States that the declaration of conformity is issued under the sole responsibility of the manufacturer.

Declaration - Conformity to Legislation

Object of Declaration Conformity

States that the declared object conforms to relevant Community harmonisation legislation.

Declaration - Technical Details

Conformity Assessment Procedure

Mentions the procedure followed for conformity assessment of machinery.

Engine RPM and Sound Power

Provides Max. Engine RPM and sound power level specifications for the MAGNUM+ unit.

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